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1、 reciprocation stokers present situationreciprocation types stoker its own structure superiority1 structure simple the service quantity is small In the reciprocation type stoker the electric motor and there duction gear use the standard letter other majorities are the weldments the vulnerablepart ar
2、e few uses under the coal mine extreme condition its serviceability deeply measure unit to be used sigh praise. 2 the performance is stable The reciprocation type stoker to the coal trademark the size composition request and so on moisture content physical property is lax when comes to expect the no
3、n-uniformity the moisture content does not stabilize also clamps has the big lump coal Rubber Belt the wood and the steel wire isochronisms still could the normal work. 3 the noise is low The reciprocation type stoker right and wrong Vibration has the source for material equipment. its noise only to
4、 have the electric motor and the reduction gear but these two noises very are allow .Especially in the mine shaft or Bunker and so on the enclosed place the noise is unable to proliferate this point is electrically operated is unable for the material machine to achieve.4 installs conveniently is hig
5、hly small The reciprocation type stoker generally installs in Bunker the warehouse mouth does not need other configuration warehouse mouth strobe distill trough and the support of motor the installment may reach ones goal instantly the adjustment work load is small but electrically operated stoker b
6、ecause cannot directly withstand the warehouse pressure needs moreover to place the warehouse mouth transition Chute under compares the reciprocation type stoker holds highly slightly has saved the floor space and the investment.developments large-scale reciprocation type stoker necessityIs precisel
7、y because the reciprocation type stoker has the above characteristic we believed in the coal mine shaft and the ground production system pharynx and larynx link and in other need control noises links should the first choice reciprocation type stoker. The expanded series reciprocation type stoker sho
8、uld satisfy the following request. 1 satisfies the large-scale mine pit productivity the requestAlong with the our country coal mine pit unceasing expansion the hour productivity also is increasing for example: The well is 2.4million t/a3 million t/a. 4 XI ten thousand t/a mine pit hour productivity
9、 separately for 42 h 928t/h 1238t/h. The mine pit hour productivity increase the request enhances the stoker the productivity. At present the mine pit mine shaft raw coal transportation more and more many uses the adhesive tape conveyer in other words the mine shaft used the stoker the link to incre
10、ase. Although may use many small models stoker jointly to arrange satisfies the big productivity the request but arranges many stokers to need to expand Weighed the room the increase project investment moreover many arrangement the system reliability reduces the noise increases has the problem the p
11、robability also relatively to increase. brings the certain trouble to the service. Loads car the system in the use adhesive tape conveyer is in the ground production system uses stoker most places moreover the request gives the coal ability quite to be big. Loads a car the system if uses Electric vi
12、brator for the material machine not only increased has loaded a car moreover the noise very to be highly big. Installs the large-scale reciprocation type stoker not only causes the hour productivity to increase moreover also for loaded a car the system equipment shaping to provide has been bigger ma
13、y choose the scope. 2 loads the belt type necessary with the host well bottom of the wellbeat the conveyer The main well bottom of the well loads the belt type beat the quota conveyer type bottom of the well charging gear development tendency lists as the coal key scientific research item when the q
14、uota conveyer idling speed loading is requested for the coal equipment ability 801 above ttb the existing K series stoker cannot meet this requirements. Although also may use for the material strobe material but for the material strobe for estimated easily the raw coal moisture the granularity influ
15、ence causes for the material non-uniformity. But the large-scale reciprocation type stoker may satisfy this requestLarge-scale reciprocation types deceive the coal machine structural style characteristicWe through carry on the analysis to the former stoker investigation has carried on the thorough c
16、omputation to the structure pattern to the essential stress spot like tank the double connecting rod the base held the roller and so on to carry on the stress analysis carried on the examination computation using the finite element principle. Altogether has following five characteristics.1 entire ma
17、chine uses the frame Themselves to be possible to unload the type Because considered the mine shaft transportation the convenience and the mine shaft industry and mining limit entire machine uses a minute writing style moreover considered the mineshaft welding inconvenient uses the bolt vice-joint t
18、he side bar to consider the external drum the possibility and the end ophragm wear the need lays down in the flank Reinforced inside Lining strengthened the whole rigidity and the intensity.2 increases Dao ban the guidance and the blocking In makes the reciprocal motion under Dao ban to additionally
19、 build several groups of requests rollers wheel on the one hand changes Dao ban the sliding friction for to roll the friction reduced the attrition on the other hand also causes Dao ban the rigidity enhancement. Moreover for prevented Dao ban is transporting Moves in the process to have runs the lea
20、ning phenomenon in Dao ban two sides installments guidance wheel.3 uses the hyperbolic trough drive type The stoker drive uses the hard tooth face reduction gear or dinary plug shaft coupling but non-fluid strength coupler double output shaft form like this not only reduced the cost moreover to caus
21、e the unilateral Axis radial direction load only is the bottom surface thrust force one half is carried the condition big improvement moreover further enhanced the stability which Dao ban moved.4 carries on the optimization to the Dao ban structure Formerly Kseries stoker plate strobe the material h
22、ad many problems in shipping for estimated could not enhance the key also lay in this. Therefore we have carried on the optimization to Dao ban designs for the steps and ladders Not only caused the material process load to enlarge more over the Dao ban itself intensity also obtained further enhances
23、. 5 changes the fan strobe for the manual plate strobe Control sexpects how many the key to be decided by the strobe the strobe always suses the fan structure in the former K series but discovered from the field use the fan strobe and the warehouse wall frequently bump the scene often when installs
24、the strobe can not but knock the warehouse walla part causes the warehouse wall the intensity to weaken based on we uses the manual plate strobe matches the guidance wheel under the damper plate simultaneously has the positioning device on the axis.economic efficiency analysis In needs 2000t/under t
25、he h transport capacity condition arranges two University of Taiwan stoker with simultaneously to arrange four K 14 stokers or four Electric vibrator stoker sits economic efficiency quite is as follows.1 Weighed proclaims the mining quantity The big Weighed room not only causes the mining quantity t
26、o increase moreover can bring many negative effects along with it four reciprocation types stoker union arrangement should consider between the equipment must remain has the overhaul space holds Zuo the space like this its Weighed room resilience is bigger than two University of Taiwan reciprocation
27、 type stoker But if uses four vibrations to deceive the material mach ineneeds the height difference in a big way moreover because its noise is big the small Weighed room cannot satisfy its request. Speaking of this parameter arranges two University of Taiwan stoker the plan is most economical.2 pow
28、er consumption comparison The large-scale reciprocation type stoker power is not certainly big two University of Taiwan stoker power consumption and four K 14 stokers or Electric vibrator the stoker is nearly impartial. 3 equipment operating cost comparison Large-scale stoker vulnerable very few mor
29、eover because uses the standard hard tooth face reduction gear causes the service quantity minimum but four stokers because number increasing the maintenance cost also is corresponding is large-scale stoker two times Electric vibrator the stoker is unable in this point with it to compare. Develops t
30、he large-scale reciprocation type stoker met our country coal need to develop expanded in the coal mine production system design to give the coal equipment the shaping scope. In particular in Jining two mine pits success uses for me The country provided has been new large-scale for the coal equipmen
31、t should give the vigorously promoted use. 中文译文往复给煤机现状一、往复式给煤机其自身结构的优越性1 结构简单，维修量小 在往复式给煤机中，电动机和减速器均采用标准件，其余大部分是焊接件，不易损坏，在煤矿井下这种恶劣的条件下，它的适应能力较好，具有通用性，受到广泛喜爱。2 性能稳定往复式给煤机对煤的要求主要取决于煤的密度、粒度大小，对煤的其它因素如水分、物理性质等要求不严，因此，当给煤机的给料不均匀，水分不稳定、煤中含有其它物质如木头、钢丝等时，仍能正常工作。3 噪音低 往复式给煤机是非振动式给料设备，这种给煤机中只有电动机和减速器是发生振动的，但这
32、两种振动都很低，所以噪声也低。尤其在井下或煤仓这种封闭的场所，噪音无法扩散，而电动给料机就没法达到这一要求。4 安装方便、空间少 往复式给煤机不需要另外配仓口闸门导料槽及电动机支座，方便安装，容易调整，而电动的给煤机不耐磨不能承受压力，需要另外设置导料槽仓口，相比之下，往复式给煤机占的空间较小，节省了摆放空间和资金成本。二、研制大型往复式给煤机的必要性根据以上的特点，我们综合考虑到在煤矿井下这一恶劣条件下，以及在要求控制噪声的条件下，我们应首先选择往复式给煤机。大型的往复式给煤机这一系列的给煤机应满足下列要求。1 满足大型矿井生产能力的要求 我国的矿井在不断的扩大中，所以对生产能力的要求也在增
33、加，例如：在400万t/a的矿井中，每小时生产能力分别为了42t/h，928t/h，1238t/h。要增加矿井每小时生产能力，必须首先提高往复式给煤机的生产能力。目前，现在最常用的是甲带式给料机，这表明，井下使用的给煤机的种类增加了。虽然可以采用许多小的给煤机一起使用来完成大的工作能力的要求，但 多台给料机放在一起需要扩大空间，同时也增加工程投资的成本，最主要的是这样的布置，会导致系统的可靠性降低，噪声也随之增大，机器也很容易出问题，且维修也比较麻烦。在地面上的生产系统，通常使用给煤机最多的是胶带式给煤机，它的给煤量比较大。但如果采用电振给料机，空间高度会有所增加而且噪声也会变大。采用大型往复
34、式给煤机，不仅可以使每小时生产能力增大，而且他所选的部件的范围也会相应的增多。2 与主井井底装载带式板式输送机配套 与主井井底装载带式板式输送机配套已经被列为煤炭重点科研项目，定量输送机慢速装载时要求给煤设备的能力达到801t/h以上，但现在所有的K系列给煤机还满足不了这个要求。虽然可以采用给料闸门来运输，但给料闸门的给料量易受物料的水份、粒度大小等因素影响，这会造成给料不均匀。而大型往复式给煤机就不同，它能达到这要求。三、 大型往复式给煤机的主要结构特点通过调查并对现有的给煤机进行分析，对大型的往复式给煤机进行了计算，对关键受力部位如槽箱、双连杆、托辊等进行了受力分析，同时利用有限元进行校核
35、。大型往复式给煤机有一下几个特点。1采用框架可卸式给煤机 因为井下运输不方便和工矿也有所限制，所以整机采用分体式，而且因为井下的焊接不方便，所以给煤机的连接方式要尽量采用螺栓来连接，同时侧板与物料会发生摩擦，所以我们在侧挡板的外面加一些加强筋来加强应力，同时也加强了机器整体的强度和刚度。2 增强导向能力与支撑装置在运输的导板下增加一些托辊组，有两个好处：一方面使滑动摩擦变成了滚动摩擦，摩擦变小，导致磨损也变小了，另一方面导板的刚度也有所提高。同时，在导板的两侧安装导向轮使运动过程中导板不易跑偏。3 使用双曲型槽驱动型 炉排传动采用硬齿面减速器或者普通塞轴耦合而不是液力耦合器的双输出轴的形式，这
36、样不仅降低了成本，而且使单轴的径向负荷仅为底面推力一半的背景下进行大的改善，而且进一步增加稳定性。4 对导板进行优化 平板闸门的K系列给煤机在运输物料的时候出现了很多问题，所以给料量也一直不能有所增加。所以，我们应该想办法改善导板结构，可以将其设计为阶梯型，不但能增加给料量，而且也使导板的强度和刚度增加了。5 闸门的改善 闸门对给料量的大小有这决定性的作用，以往的给煤机一直采用扇形结构，但以实用的实际状况来看，扇形闸门很容易与仓口内壁发生摩擦，为了避免这个现象，往往在安装扇形闸门时都将仓口敲掉一部分，但这样也降低了仓壁的强度，综上所述，我们应该改用手动平板闸门，在闸板下安装导向轮，同时在轴上安
37、装定位装置。四、经济效益分析要运输2000t/h的给料量，应该布置两台大型给煤机，并且布置四台K4给煤机或者布置四台电振给煤机。这几种配置方法其经济效益比较如下。1开采量的增大 大硐室虽然使开采量增大了，但它也同时带来了许多副作用，四台往复式给煤机联合布置，设备之间的检修空间和操作空间成为了问题，比较可知，其硐室工程量大于两台大型往复式给煤机；而若采用四台振动绐料机，需要高度差大，噪声也随之增大，但小的空间又不能满足要求。这样比较可得出，布置两台大型给煤机的方案是最经济的。2 耗电量的多少 大型往复式给煤机的功率较小，两台大型给煤机的耗电量与四台K4给煤机或电振给煤机几乎一样。3 设备成本 大型给煤机的部件不易损坏，而且因为采用标准硬齿面减速器，所有要维修的工程也较小，而四台给煤机的维修费是大型给煤机的两倍，电振给煤机的维修费更加大。 研制大型往复式给煤机，适应了我国煤炭发展的需要，扩大了给煤机部件的选型范围。更因为大型给煤机在济宁二号矿井的成功使用，为我国提供了新的大型给煤设备，所有我们要广泛使用。7