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1、管道方案(中英文对照版) Contract Title合同标题Shanghai Secco Petrochemical pany Limited 上海赛科石油化工有限责任公司IntegratedProjectManagementTeam 一体化项目管理组Caojing, Shanghai, P R China 中国上海漕泾Document Title文件标题PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则PR-00-CIJ-PP-0001A00朱诚钢 30.12.02 P00 (Signature)Issue
2、Rev 版本号 Issue or Revision Description 签发或版本说明 Origin by 制文人 Date 日期 Check by 审核人 Date 日期 rove by 批准人 Date 日期 rove by 批准人 Date 日期 This Document is Owned by 本文件持有人IPMT Authority IPMT授权批准管道工程施工质量管理工作细则 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES目录 Content1.0编制目的及适用范围 Purpose for Preparation and
3、 Scope of lication2.0编制原则 Principles for Preparation3.0执行标准及有关规定 licable Standards and Relevant Regulations3.1中国政府的相关法规和政策 Relevant laws, regulations and policies issued by Chinese government:3.2SECCO项目IPMT质量体系有关文件 Documentation related to IPMT quality system of SECCO project:3.3SECCO项目IPMT规定和要求 IPM
4、T regulations and requirements of SECCO project:3.4施工验收标准及规范 Standards and codes for construction acceptance:4.0冲突和协调 Conflict and Coordination5.0专业技术经理与专业工程师 Specialist Technical Manager and Specialist Engineer5.1专业技术经理 Specialist technical manager5.2专业工程师 Specialist engineer6.0HSE7.0施工过程中工程施工质量的控制
5、 Quality Control in the Process of Construction7.1主要依据 Main basis7.2熟悉现场管理体系、建立工作接口 Acquaintance with site management system and establishment of working interface7.3技术准备 Technical Preparations7.4组织设计交底 Organization Design Briefing7.5图纸与设计文件会审 Joint Check-up of Drags and Design Documents7.6审查施工组织设计和
6、施工方案 Check-up of Construction Organization Design and Construction Plan7.7施工过程的质量控制点的制定和检查程序 Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process7.8施工过程中的质量控制Quality Control During the Construction Process7.8.1原材料的检查与验收原则Principles for the Inspection
7、and Verification of Raw Materials7.8.2管子抽检的内容和比例 Contents and Percentage of Pipe Spot-check7.8.3其他管道组成件抽检的内容和比例Spot-check Contents and Percentage of Other Pipe ponents7.8.4阀门的检验与试验（包括管道视镜、过滤器及阻火器检验） Valve Inspection and E_periment (Including the inspection of pipe signt glass, strainer and flame arr
8、estor)7.8.5采用的主要管道器材标准（规范） Major Piping Specifications Standards (or codes)7.8.5.1材料标准Material Standards7.8.5.1.1无缝钢管 Seamless Steel Pipe7.8.5.1.2焊接钢管 Welded Steel Pipe7.8.5.1.3管件 Pipe fittings7.8.5.1.4联接件 Pipe joints7.8.5.1.5阀门 Valves7.8.5.2应用规范 lication specification7.8.5.2.1管子 Pipe7.8.5.2.2管件 Pip
9、e fittings7.8.5.2.3联接件 Pipe joints7.8.5.2.4阀门 Valves7.8.6管道防腐 Pipingcorrosion prevention7.8.7管道的预制加工工艺 Pre-fabrication process for pipe7.8.8碳素钢管道焊接、热处理及质量检查 Welding, heat treatment and quality inspection for carbon steel pipe7.8.9阀门安装 Valve installation7.8.10低温材料检验及安装 Cryogenic material inspection a
10、nd installation7.8.11静电接地安装 Static grounding erection7.8.12管道系统试验、吹除与清洗 Test, purging and cleaning for piping system7.8.13工程中间交接 Engineering intermediate takeover7.8.14竣工验收 pletion acceptance7.9专业工程师应保存的资料 Documents to be retained by specialist engineer附录1:管道安装工程质量控制点 endi_ 1Quality Control Points f
11、or Piping Installation Project附录2：工业管道施工管理台帐 endi_ 2Industrial Piping Construction Management Record Book1.0编制目的及适用范围： Purpose for Preparation and Scope of lication1.1本规定适用于上海SECCO 90_104t/a乙烯项目（以下简称SECCO项目）的现场施工质量管理工作。 These stipulations are licable to the site construction quality management of Sh
12、anghai SECCO 90_104t/a Ethene Project (hereinafter referred to as SECCO project).1.2 本规定是为了明确SECCO项目的现场施工质量管理工作的职责、工作内容、工作流程、方法以及设计、采购、施工的协调，推行现代化、科学化、规范化的项目管理模式而编制的。These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures f
13、or the site construction quality management of the SECCO project and for coordination among the design, procurement and construction, so as to pursue the modernized, scientific and standardized mode for project management.2.0 编制原则 Principles for Preparation2.1本细则在项目质量管理目标合理分解、项目质量管理组织已经确立的前提下，以项目的规律
14、效应性和操作实用性为原则编制的。 These rules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the objectives of the project quality management have been reasonably deposed and the organization of project quality management has been estab
15、lished.2.2 本细则注意到质量检验评定中工程划分与WBS分解结构在施工管理中的内在联系，我们强调将两者的划分尽量统一。These rules have given full attention to the inherent links between the project ponent division in the quality inspection and evaluation and WBS deposed structure in the construction management.We emphasize that the two divisions should
16、be unified as far as possible.2.3为加强主动控制的力度，本细则建议建立专业施工管理台帐，将施工质量控制纳入现场施工管理体系，专业工程师应参加重要的材料和设备的招标订货会议，了解产品质量、合同技术要求、厂家售后服务及到货情况。以便在施工管理台帐中列出每月到货清单，使材料报检及工程报检工作系统化。 In order to strengthen the power of active control, it is remended by these rules that a specialized construction management record book
17、 is established to integrate the construction quality control into site construction management system.It is also suggested that specialist engineers should participate in the bidding and ordering meetings for important materials and equipment to get acquainted with the product quality, the technica
18、l requirements of the contract, after-sale service provided by manufacturer and the delivery status.And then it is possible to put the monthly goods-arrival list in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures
19、.3.0执行标准及有关规定 licable Standards and Relevant Regulations3.1 中国政府的相关法规和政策： Relevant laws, regulations and policies issued by Chinese government:压力管道安全管理和监察规程 Regulations for Pressure Piping Safety Management and Supervision压力管道安装安全质量监督检验规则 Rules for Pressure Piping Installation Safety and Quality Sup
20、ervision and Inspection3.2SECCO项目IPMT质量体系有关文件： Documentation related to IPMT quality system of SECCO project:规划管理计划(PMP)PL-00-IIJ-PM-0001 Program Management Plan (PMP) 质量管理策略ST-00-IIJ-QU-0001 Quality Management Strategy 质量管理组织体系PL-00-IIJ-QU-0002 Quality Management Organization System 工程质量管理规定PR-00-C
21、IJ-QU-0001 Regulations for Project Quality Management 质量审核程序PR-00-IIJ-QU-0001 Quality Check Procedures 承包商质量（QA/QC）标准SD-00-IIJ-QU-0001 Quality Assurance/Quality Control (QA/QC) Standard for Contractors施工管理细则 Construction Management Detail Rules3.3SECCO项目IPMT规定和要求： IPMT regulations and requirements o
22、f SECCO project:装置布置原则PH-00-TSC-PP-0001 Plant Layout Philosophy 管道材料规定SD-00-TSC-PP-0001 Specifications for Piping Materials 工艺及公用工程管道设计要求SD-00-TSC-PP-0002 Process and Utility Piping Design Requirements 地下钢管涂层及包覆标准SD-00-TSC-PP-0003 Standard for Coating and Wring of Underground Steel Pipe管道制作SD-00-TSC
23、-PP-0004 Fabrication of Piping 蒸汽伴热管要求SD-00-TSC-PP-0005 Tracing Piping Requirements 管道支撑标准SD-00-TSC-PP-0007 Standard for Piping Support 管道柔性-设计标准SD-00-TSC-PP-0008 Piping Fle_ibilityDesign Criteria 管道的现场试压SD-00-TSC-PP-0009 Field Pressure Testing of Piping 隔离材料及应用热保温SD-00-TSC-PP-0010 Insulation Materi
24、als lication -Hot Service 隔离材料及应用冷保温SD-00-TSC-PP-0011 Insulation Materials lication-Cold Service 管道及设备的隔音保护SD-00-TSC-PP-0012 Sound ControlInsulation of Piping and Equipment 标准详图SD-00-TSC-PP-0013 Standard Detail Drag 管道焊接标准SD-00-TSC-MS-0025 Standard for Piping Welding3.4 施工验收标准及规范： Standards and code
25、s for construction acceptance:石油化工剧毒、可燃介质管道工程施工及验收规范SH3501-20_1 Specification for Construction and Acceptance of Hyperto_ic and bustible Medium Piping Engineering in Petrochemical Industry工业金属管道工程施工及验收规范GB50235-97 Code for Construction and Acceptance of Industrial Metallic Piping现场设备、工业管道焊接工程施工及验收规范
26、GB50236-98Code for Construction and Acceptance of Field Equipment and Industrial PipingWecontractorng工业安装工程质量检验评定统一标准GB50252-94 Unified Standard for Checking and Evaluating the Quality of Industrial Installation Engineering工业金属管道工程质量检验评定标准GB50184-93 Standard for Checking and Evaluating the Quality o
27、f Industrial Metallic PipingEngineering工业管道、设备绝热工程施工及验收规范GBJ126-89Code for Construction and Acceptance of Industrial Piping and EquipmentThermalInsulationEngineering石油化工工程焊接工艺评定SHJ509-88 Welding ProcedureQualification for Petrochemical Engineering石油化工钢制管道工程施工工艺标准SH3517-20_1Construction Process Stand
28、ard for Petrochemical Steel Piping Engineering阀门检验与管理规程SH3518-20_ Code forValve Inspection and Management石油化工钢制通用阀门选用、检验及验收SH3064-94 Selection, Inspection and Acceptance of Petrochemical General Steel Valves 石油化工设备和管道涂料防腐蚀技术规范SH3022-1999 Technical Specification forthe Coating anticorrosion of Equipm
29、ent and Piping in Petrochemical Industry石油化工企业设备管道表面色和标志SH3043-91 Equipment and Piping Surface Color and Marking for Petrochemical Industry埋地钢质管道石油沥青防腐层施工及验收规范SYJ4020-88Code for Construction and Acceptance of Petroleum Asphalt Corrosion Protection Layer for Undergrand Steel Piping工艺管道ASME B31.3-20_2
30、 Process Piping无损检测ASME Section V Nondestructive E_amination焊接和钎焊评定ASME Section I_ Welding and Brazing Qualification阀门检验及试验API Std 598 Valve Inspection and Testing4.0冲突与协调 Conflict and Coordination中国政府法规、SECCO项目规定、标准和规范（包括国内的和国外的）: Laws and regulations issued by Chinese government and the stipulatio
31、ns, standards and codes of SECCO project (including home and foreign ones):当在项目执行过程中，中国政府法规、SECCO项目规定及标准、规范间有矛盾时，执行的顺序应当是：中国政府法规、SECCO项目规定、标准和规范要求。 When a conflict occurs in the process of project implementation between the laws and regulations issued by Chinese government and the stipulations, stan
32、dards and codes of SECCO project, the priority order for implementation should be firstly the laws and regulations issued by Chinese government and then the requirements of the stipulations, standards and codes of SECCO project.5.0专业技术经理与专业工程师Specialist Technical Manager and Specialist Engineer5.1专业
33、技术经理 Specialist technical manager5.1.1负责分管专业的施工技术与施工质量的管理工作； To be responsible for the construction technical and quality management of the specialty he/she is assigned to take charge of;5.1.2 指导专业工程师的工作，监督和支持设计、采购、施工、监理、检测承包商的有关工作； To give instructions to the specialist engineer, to supervise and s
34、upport the design, procurement, construction and supervisory management and to check the contractors work.5.2专业工程师 Specialist engineer5.2.1 各包专业工程师是由建设部核心组派出，直接接受专业技术经理的指导和考核，同时在各项目包接受各施工经理的领导。 Specialist engineers of different ponent packages are sent by the core group of the Ministry of Constructi
35、on and directly subject to the instruction and e_amination made by the specialist technical managers.At the same time they should be under the leadership of the construction managers of the respective ponent packages.5.2.2 各包专业工程师在项目执行过程中所发生的重要技术变更及工程量确认，向施工经理汇报的同时应抄报建设部核心组专业技术经理。 The specialist eng
36、ineer of a package shall report to the construction manager about the major technical changes and engineering volume verification in the process of project implementation and simultaneously send a duplicate to the specialist technical manager of the core group in the Ministry of Construction.5.2.3 各
37、包专业工程师的专业技术及质量周报、月报和工作报告，向施工经理汇报的同时应抄报建设部核心组专业技术经理。 The technological information of the package specialist engineer, as well as the quality weekly report, monthly report and working report shall be submitted to the construction manager and a copy shall be simultaneously made to the specialist techn
38、ical manager of the core group, Ministry of Construction.6.0 HSE6.1HSE要求 HSE requirements详见SECCO的HSE文件 Refer to SECCO HSE document for details.6.2SECCO 项目中，无论业主还是承包商都应遵守和执行SECCO的HSE文件要求，专业工程师在具体的工作中应协助HSE工程师落实和监督SECCO的HSE规定。 In SECCO project, both the Client and contractor should observe and follow
39、the requirements of SECCO HSE document.The specialist engineer should assist HSE engineer in the implementation and supervision of SECCO HSE stipulations in the specific work.7.0施工过程中工程施工质量的控制 Quality Control in the Process of Construction7.1主要依据 Main basis7.1.1各承包合同条件及项目前期技术函件 Various contract cond
40、itions and technical correspondence at the initial phase of the project;7.1.2图纸、相关设计文件 Drags and relevant design documents;7.1.3规范及检验、试验标准 Codes and standards for inspection and test;7.1.4项目施工质量计划 Construction quality plan of the project.7.2 熟悉现场管理体系、建立工作接口 Acquaintance with site management system a
41、nd establishment of working interface7.2.1 专业工程师应了解行业质量监督制度，熟悉本次项目的监督机构-中石化质量监督总站发布的质量监督方案，在制定工程质量控制点时，应将质量监督方案及质量评定的要求纳入质量管理体系。 A specialist engineer should be acquainted with quality supervision system of his/her specific industry and familiar with the quality supervision program issued by the sup
42、ervisory institution of this project, i.e., Chinese Petrochemical Quality Supervision Station.When quality control points are set up, the quality supervision program and the qualification requirements should be included in the quality management system.7.2.2专业工程师应充分了解工程监理制度，熟悉监理规划及监理实施细则内容。 A specia
43、list engineer should fully know the project supervisory management system and be familiar with the contents and provisions in the supervisory management plan and the supervisory management implementation detail rules.7.2.3 采购质检接口：理顺管理体系，加强组织互动，专业工程师应与采购质检工程师和采购工程师密切合作，及时了解材料、配件到货情况及抽检计划。Interface of
44、 procurement to quality inspection: To rationalize the management system and strengthen the organizational interaction, a specialist engineer should make a close cooperation with the procurement quality control engineer and procurement engineer, timely get information on material and accessory arriv
45、al and make a spot check according to the plan.7.2.4 专业工程师应熟悉各承包商项目组织机构，质量管理体系，应注意考察各承包商质量管理体系的效力及执行能力能否满足质量管理要求。SECCO各项目专业工程师重点考察的内容如下： A specialist engineer should be familiar to the project organizational structure and quality management system of various contractors, and especially investigate w
46、hether the effectiveness and implementing ability of their quality management systems can satisfy the project quality management requirements.For SECCO specialist engineers in their investigation, focus should be put on follog aspects:7.2.4.1管道组成件的管理与发放制度，应注意发放的材料记录是否完整，能否保证材料跟踪的要求。 Rules and regula
47、tions for pipe ponents management and giving-out.Attention should be paid to whether the records for the given-out materials are plete and meet the material follow-up requirements.7.2.4.2焊条烘干及发放制度Rules and regulations for welding electrode drying and giving-out7.2.4.3是否具备阀门试验设备，光谱分析p 仪，漆膜测厚仪，测厚仪、电火花
48、检测仪、风向仪。焊条烘干及保温设备是否完好，其相关仪表是否完好等。 Make sure that the valve testing equipment, spectroscopic analyzer, paint-film gauge, gauge meter, electric-spark detector and anemoscope are available, welding electrode drying and insulating facilities are intact and relevant instruments in good condition.7.2.4.4完整详细的标识体系。应注意审查下列碳素钢管道应有不同的色标： plete and detail