IP3 三级培训资料.pdf

《IP3 三级培训资料.pdf》由会员分享，可在线阅读，更多相关《IP3 三级培训资料.pdf（174页珍藏版）》请在taowenge.com淘文阁网|工程机械CAD图纸|机械工程制图|CAD装配图下载|SolidWorks_CaTia_CAD_UG_PROE_设计图分享下载上搜索。

1、RIP-3Level 3 Tutorial ManualTT3-IP3-2.1EIP-3Level 3 Tutorial ManualTT3-IP3-2.1ERNotice1.All rights regarding this manual are reserved by Fuji Machine Manufacturing Co.,Ltd.Thismanual may not,in whole or in part,be reproduced by any means(electronic,mechanical orotherwise),or reused in any way,withou

2、t the prior written permission of Fuji MachineManufacturing Co.,Ltd.2.Fuji Machine Manufacturing Co.,Ltd.accepts no responsibility for any situations that may arise asa result of the use of this manual.3.Fuji Machine Manufacturing Co.,Ltd.reserves the right to change the content of this manualwithou

3、t notice.4.Every effort has been made to ensure that this manual is correct in every detail.However,pleasecontact Fuji in the unlikely event that errors or omissions are detected.Copyright 2000 by Fuji Machine Manufacturing Co.,Ltd.All Rights Reserved.is a trademark of Fuji Machine Manufacturing Co.

4、,Ltd.,and registered in thefollowing countries:Austria,Belgium,Denmark,Finland,France,Germany,Greece,Indonesia,Ireland,Italy,Japan,Korea,Luxembourg,the Netherlands,Portugal,Spain,Sweden,the U.K.,and theU.S.A.Fuji Machine Manufacturing Co.,Ltd.serves its customers from the following locations:Fuji Ma

5、chine Manufacturing Co.,Ltd.19 Chausuyama Yamamachi,Chiryu,Aichi,472-8686 JapanTel:(0566)81-2111Fax:(0566)83-1140 Fuji America Corporation171 Corporate Woods Parkway,Vernon Hills,IL.60061 USATel:(847)913-0162Fax:(847)913-0186Fuji Machine Mfg(Europe)GmbHPeter-Sander-Str.43,D-55252 Mainz-Kastel German

6、yTel:06134-202120Fax:06134-202200Fuji do Brasil Maquinas Industriais Ltda.Rua Joao Cachoeira,128 Itaim Bibi,Sao Paulo,SP 04535-000 BrazilTel:11-3064-7650Fax:11-852-6833Fuji Machine Philippines,Inc.Warehouse 888 Don Mariano LimIndustrial Complex(La Fuerza Compound)Alabang,Zapote Rd.,Almanza Uno Las P

7、inas City,PhilippinesTel:(02)809-4565Fax:(02)807-2767Fuji Singapore OfficeC/O Mecomb Singapore Limited Sime Darby Centre,896 Dunearn Road#04-03A,Singapore 589472Tel:4675952Fax:4693758Fuji Malaysia OfficeC/O Mecomb Malaysia Sdn Bhd 2487,Jalan Sultan Azlan Shah,11700 Penang,MalaysiaTel:(04)656-4002Fax

8、:(04)656-2941Fuji Taiwan OfficeC/O Ascentex Industry Corp.3 Fl,No.396,Sec.1,Nei Hu Rd.,Taipei,Taiwan R.O.C.Tel:(02)8797-8716Fax:(02)8797-8717RAbout This ManualThis manual contains important machine maintenance information for the user.The manual content is intended for specialized technicians who ar

9、e familiar with thesystems used in this machine.Please read this manual carefully in order to ensure safe and efficient machinemaintenance.Some of the machine names used in this manual are not the formal machine names.(Formal machine name)(Notation used in this manual)FUJI IP-IIIIP-3FUJI-IP-IIIEIP-3

10、EManual StructureThis manual consists of the following fourteen parts.Safety GuidelinesChapter 1Nozzle Changer UnitChapter 2X-MotorChapter 3Y-MotorChapter 4Spline ShaftChapter 5Q-MotorChapter 6Z-MotorChapter 7Fiducial CameraChapter 8Image CameraChapter 9MTU4 SX-MotorChapter 10MTU4 SY-MotorChapter 11

11、MTU4 T-MotorChapter 12MTU4 SZ-MotorChapter 13MTU4 CarrierAbout this ManualEdition 2.0iIP-3 Level 3 TutorialPage LayoutEach page indicates the chapter number,section title and number,body,manual name,page number,and the edition number.Chapter numberThe chapter number to which each section belongs is

12、shown on the header on each page.The manual is made up of fourteen chapters as detailed earlier in this section.Section number and titleThe title of each chapter is shown in the header on each page.Each part may contain oneor more sections.Section titleEach chapter may be divided into several sectio

13、ns.The section number is composed ofthe number of the chapter to which the section belongs,followed by a sequential numberfor each section.1.2Calibrating Nozzle ChangerNozzle Changer CoplanarityDefinition:Nozzle Changer Coplanarity is the uniformity in heightbetween all of the nozzle changer jaws.Re

14、quired Tools:1(0.01 mm)Dial IndicatorRequired Jigs:NoneProcedure:Note:Holder#1 is always used for zero reference.1.Attach the dial indicator shaft arm to the X1 or X2 head depending onthe nozzle changer unit to be checked.2.Advance the changer that has been replaced and align a dial gauge onthe bott

15、om edge of the clamper jaw.Zero the indicator.3.Jog the head to the inside of the machine until the indicator is on thedesired nozzle and measure and record the amount of deflection.4.Align the head to changer number 1.Measure the deflection andcompare it with what was recorded in Step 3.5.The total

16、 amount of deflection should not exceed“0.5 mm”across eachholder,with holder 1 as the zero reference.6.If the value exceeds the tolerance,it is most likely due to the followingreasons:a.Loss of bearingsb.Nozzle changer obstruction/seatingc.Nozzle changer unit leveld.Bent LM railChapter 11.2 Calibrat

17、ing Nozzle ChangerEdition 2.01-4IP-3 Level 3 TutorialChapter numberSection number and titleSection titleBodyEdition numberPage numberManual nameIP3T30001About this ManualEdition 2.0iiIP-3 Level 3 TutorialBodyThe information needed to understand the workings of the machine and how to performoperation

18、 is explained using text and illustrations.Page numberA two digit hyphenated number appears in the footer on each page.The first digit ofeach page number indicates the chapter number and the second digit is the sequentialpage number within that chapter.Page 1-2,for example,indicates that this is the

19、 secondpage in the first chapter.Manual nameThe name of the manual that appears on the cover is also shown in the footer on eachpage.Edition numberThe edition number is updated each time the manual is revised,with the numberreflecting the scale of changes that were made.Minor revision:Minor changes

20、are reflected in the part of the edition number afterthe decimal point,for example,a change from edition 1.0 to 1.1.Thischange is made on the revised pages only,and these pages can bedownloaded as required from Fujis website.Major revision:If major changes are made,the edition number is increased by

21、 one,for example,a change from edition 1.0 to 2.0.This change is made onall pages,including the cover.Notation Conventions Used in this ManualThe notation conventions employed in this manual are described below.Production commandThe names of the command buttons are enclosed in brackets,and use the v

22、erb“press”.START buttonButtons on the machine are written exactly as they appear,and use the verb“press”.“Production”command sectionThe names of commands that have been groupedtogether are enclosed in quotation marks.TAB keyKeys on the keyboard appear in brackets.About this ManualEdition 2.0iiiIP-3

23、Level 3 TutorialTerminology Notice“Production Program”In this manual the term“production program”isused to refer to the operating instructions used bythe machine in the production of a board.In FujiCam,Fujis latest host system,this data isreferred to as the“recipe”.Despite the differences in name,th

24、e terms carry thesame meaning,and references to“productionprogram”may therefore be thought of as“recipe”byFujiCam users.“Board”,“Block”In this manual the term“board”is used to refer tothe printed circuit on which parts are placed,and theterm“block”is used for multiple identical circuitsthat may exis

25、t within a board and which are splitinto individual units when production is complete.In FujiCam,Fujis latest host system,these terms arereferred to as“panel”and“board”respectively.Despite the differences in name,the terms used inthis manual carry the same meaning as thecorresponding FujiCam termino

26、logy and cantherefore be freely interchanged by FujiCam users.Purpose of This Technical Training-Provide knowledge and practical training for recovering the machine bytroubleshooting including measurement of Proper data.-Carry out practical training for changing the sliding parts(such as IP-IIIsplin

27、e shaft)-Give practical exerciseon how to locate troubles and recover the machinewhen the machine cannot be recovered by simple replacement of a camera,a servo amplifier or a motor.Person Qualified for This TrainingManufacturing line manager,factory manager or a person in equivalent position whohas

28、already completed the Level 2 training.About this ManualEdition 2.0ivIP-3 Level 3 TutorialContents List of Current PagesSafety Guidelines.(Edition 2.0)1.About Symbols.12.Safety Rules for All Machine Types.23.Safety Rules for Individual Machine Types.7IP-series Machines.74.Safety Labels.85.The EMERGE

29、NCY STOP Buttons.96.Before Operation.107.Do not Leave Tools in or on the Machine.10Chapter 1 Nozzle Changer Unit1.1 Replacing Nozzle Changer.(Edition 2.0).1-11.2 Calibrating Nozzle Changer.(Edition 2.0).1-4Nozzle Changer Coplanarity.1-4Nozzle Change Position X and Y.1-5Nozzle Change Speed Control.1-

30、81.3 Training Evaluation.(Edition 2.0).1-9Chapter 2 X-Motor2.1 Replacing X-Motor.(Edition 2.0).2-12.2 Calibrating X-Motor.(Edition 2.0).2-3X Flag Set-Up(Head Interlock).2-32.3 Measuring X-Motor Proper Data.(Edition 2.0).2-4Limit Positions for X1 or X2.2-4X Max.2-5Nozzle Change Position X.2-5Error_Bo

31、x1_Pos._X1,Error_Box2_Pos._X2.2-6Error_Conveyor_Pos._X1,Error_Conveyor_Pos._X2.2-7Carrier Position X.2-8ESC_Position_X1.2-9ESC_Position_X2.2-9MFU1_Position_X1,MFU2_Position_X2.2-10Chapter 3 Y-Motor3.1 Replacing Y-Motor.(Edition 2.0).3-13.2 Measuring Y-Axis Proper Data.(Edition 2.0).3-4Max Limit Posi

32、tion Y,Min Limit Position Y.3-4Loading Position Y.3-53.3 Training Evaluation.(Edition 2.0).3-6Contents List of Current PagesEdition 2.1vIP-3 Level 3 TutorialChapter 4 Spline Shaft4.1 Removing Spline Shaft.(Edition 2.0).4-14.2 Installing Spline Shaft.(Edition 2.0).4-34.3 Training Evaluation.(Edition

33、2.0).4-6Chapter 5 Q-Motor5.1 Replacing Q-Motor.(Edition 2.1).5-15.2 Measuring Q-Axis Proper Data.(Edition 2.1).5-7Min Limit Position Q.5-7Max Limit Position Q.5-8Q Origin Position.5-95.3 Training Evaluation.(Edition 2.0).5-11Chapter 6 Z-Motor6.1 Replacing Z-Motor.(Edition 2.1).6-16.2 Measuring Z-Axi

34、s Proper Data.(Edition 2.0).6-6Max Limit Position Z.6-6Min Limit Position Z.6-7Origin Position Z.6-8Verify the Z Interlock Sensor Position.6-10Carrier Position Z1 and Z2.6-11MFU Position Z.6-12Nozzle Change Position Z.6-136.3 Training Evaluation.(Edition 2.0).6-15Chapter 7 Fiducial Camera7.1 Replaci

35、ng Fiducial Camera.(Edition 2.0).7-17.2 Calibrating Fiducial Camera.(Edition 2.0).7-2Focus.7-5Resolution and Delta.7-67.3 Training Evaluation.(Edition 2.0).7-8Contents List of Current PagesEdition 2.1viIP-3 Level 3 TutorialChapter 8 Image Camera8.1 Replacing Parts Camera.(Edition 2.0).8-18.2 Calibra

36、ting Parts Camera.(Edition 2.0).8-4Image Camera Y Adjustment.8-4Camera Focus.8-6Image Camera Resolution.8-88.3 Measuring Parts Camera Proper Data.(Edition 2.1).8-11Origin Position X,Y.8-11Camera Scan Position.8-12Nozzle Position.8-138.4 Measuring Placing Accuracy.(Edition 2.0).8-14Component Theta Sk

37、ew.8-15Camera Offset X,Y and Nozzle Position X,Y Calculations.8-178.5 Training Evaluation.(Edition 2.0).8-21Chapter 9 MTU4 SX-Motor9.1 Replacing MTU4 SX-Motor.(Edition 2.0).9-19.2 Measuring MTU4 SX-Axis Proper Data.(Edition 2.0).9-3Max Limit Position SX.9-3Min Limit Position SX.9-4Origin Position SX

38、.9-5Carrier Position SX.9-6Tray Out SX.9-7Chapter 10MTU4 SY-Motor10.1 Replacing MTU4 SY-Motor.(Edition 2.0).10-110.2 Measuring MTU4 SY-Axis Proper Data.(Edition 2.0).10-3Max Limit Position SY.10-3Min Limit Position SY.10-4Origin Position SY.10-5Carrier Position SY.10-6Tray Out SY.10-710.3 Training E

39、valuation.(Edition 2.0).10-8Contents List of Current PagesEdition 2.1viiIP-3 Level 3 TutorialChapter 11 MTU4 T-Motor11.1 Replacing MTU4 T-Motor.(Edition 2.0).11-111.2 Adjusting MTU4 T-Axis Sensor Positions.(Edition 2.0).11-5Tray Eject Check Sensor.11-6Positive(+)and Negative(-)Overtravel Sensors.11-

40、6Speed Reduction Sensor.11-6Sub-Robot Interlock.11-6Tray Set OK Sensor.11-7Tray Out OK Sensor.11-7Tray Position Set Sensors 1 4.11-7Tray Add Confirmation Sensors 1 4.11-811.3 Measuring MTU4 T-Axis Proper Data.(Edition 2.0).11-9Max Limit Position T.11-9Min Limit Position T.11-10Origin Position T0.11-

41、1111.4 Training Evaluation.(Edition 2.0).11-12Chapter 12MTU4 SZ-Motor12.1 Replacing MTU4 SZ-Motor.(Edition 2.0).12-112.2 Measuring MTU4 SZ-Axis Proper Data.(Edition 2.0).12-4Max Limit Position SZ.12-4Min Limit Position SZ.12-5Part Position ZC0.12-6Part Position ZT0.12-712.3 Calibrating MTU4 SZ-Motor

42、.(Edition 2.0).12-8SZ Interlock Sensor.12-812.4 Training Evaluation.(Edition 2.0).12-9Chapter 13MTU4 Carrier13.1 Calibrating MTU4 Carrier.(Edition 2.0).13-1Advance Limit Adjustment.13-2Retract Limit Adjustment.13-413.2 Adjusting MTU4 Carrier Sensors.(Edition 2.0).13-5Forward Limit Sensor and Forward

43、 Speed Reduction Sensor.13-5Retract Limit Sensor and Retract Speed Reduction Sensor.13-6Part Detect Sensor.13-713.3 Replacing MTU4 Carrier Pad and Adjusting Its Height.(Edition 2.0).13-8Carrier Pad Replacement.13-8Carrier Nozzle.13-8Carrier Height Adjustment.13-8Carrier Filter Element Replacement.13

44、-913.4 Training Evaluation.(Edition 2.0).13-10Contents List of Current PagesEdition 2.1viiiIP-3 Level 3 TutorialSafety GuidelinesFuji machines are designed and produced with safety asone of our main considerations.However,even aperfectly designed machine can be damaged,or someonecan still be injured

45、 if the user does not follow the safetyrules.It is the responsibility of the user to make sure allsafety rules are followed during operation andmaintenance.Be sure to read these safety rules before operating themachine.Keep this manual close to hand whenoperating the machine.Safety GuidelinesEdition

46、 2.01IP-3 Level 3 Tutorial1.About SymbolsTo avoid injury to persons and damage to the machine,Fuji employs a number of messagesand symbols that are used in manuals and on the machines.Be sure you understand themeanings of these symbols before reading the manual.Hazard warnings are divided into the f

47、ollowing three classes:DANGERThe hazard or unsafe practice will cause severe injury ordeath.WARNINGThe hazard or unsafe practice may cause severe injury ordeath.CAUTIONThe hazard or unsafe practice may lead to personal injuryor damage to the machine.To distinguish the type of hazard,the following sy

48、mbols are used in combination with theones above.Hazard AlertA triangle is used to draw your attention to a hazard.The symbol inside thetriangle indicates the nature of the hazard(in this case electrical shock).ProhibitionA circle with a diagonal line inside is used to draw your attention to anopera

49、tion that is prohibited.The symbol inside the circle indicates the natureof the operation(in this case disassembly).A circle with an exclamation mark is used to draw your attention to amandatory action.In other words,you are required to carefully carry out thegiven instructions.Safety GuidelinesEdit

50、ion 2.02IP-3 Level 3 Tutorial2.Safety Rules for All Machine TypesDANGERDo not approach moving parts during automatic ormanual operation.G Do not place hands or other body parts inside the machine duringautomatic operation or positioning.Body parts or clothing may be caught in the machine causingpers