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1、Issued by Department/Section: Operations, Asia OperationsEffective Date: May 1, 2006 CP Number: 0002 Title:Production Pilot Issued by: Buck Zachry Page: 1 of 4Standard Operating Procedure Supersedes: New 1.0PURPOSE To define the procedure used to assure process issues are identified and resolved and
2、 to assure process controls are in place to support production of finished good products produced by factories in Asia. 2.0SCOPE 2.1This procedure applies to all factories in Asia currently supplying Finished Goods to Char-Broil. 2.2This procedure applies to any products developed by CB New Product
3、Development Teams (NPDT) and produced by factories in Asia. 2.3This procedure is applicable to the following conditions, but not limited to: 2.3.1New design models / concepts 2.3.2Existing models that are moved to a different manufacturing location. 2.3.3Existing models with major design changes. 2.
4、3.4Product not produced within a 12-month period. 3.0REFERENCES Engineering / Product Specification Assembly Manual Bills of Material Workmanship Standards / Criteria for Rejection CFR Prints and Metrology Graphic Art / Carton Art / Point of Purchased labels. Tooling First Shots (T1) CP 0001 Enginee
5、ring Pilot CP 0003 Completed EP Compliance Report Cross Build Procedure CP 0004 4.0RESPONSIBILITIES 4.1Operations Team Asia Operations Lead Organization for Production Pilot: 4.1.1Assign responsibility to appropriate Operations Manager to coordinate, schedule and complete the Production Pilot Run. 4
6、.1.2Manufacturing Pilot Plan to produce 30 units or greater of each model number. 4.1.3Document and Issue Product Quality Plans OQC. 4.1.4Review and Approve Product Quality Plans prepared by Factory / Supplier IQC and IPQC. 名师资料总结 - - -精品资料欢迎下载 - - - - - - - - - - - - - - - - - - 名师精心整理 - - - - - -
7、- 第 1 页，共 4 页 - - - - - - - - - Issued by Department/Section: Operations, Asia OperationsEffective Date: May 1, 2006 CP Number: 0002 Title:Production Pilot Issued by: Buck Zachry Page: 2 of 4Standard Operating Procedure Supersedes: New 4.1.5Complete, review and close all outstanding issues as part o
8、f Production Pilot Report. Issue report to CB NPDT, Factory Supplier and Product Engineering Team Asia Operations via PDMLink. 4.1.6Work with Factory and Product Engineers to identify and resolve all critical relationship of processes to product. 4.1.7Implement the Product Workmanship Standards and
9、Criteria for product rejections. Obtain input from New Product Development Team as required for clarification. Communicate these standards and criteria to the Factory Supplier. 4.1.8Select and assemble product units in accordance with the product instruction manual the planned quantity of production
10、 units to confirm fit and function and proper assembly capability. 4.1.9Complete and Issue First Article report for specific Product being piloted. 4.1.10 First Article Report is authorization to the factory to produce product in accordance with purchase order releases. 4.1.11 Confirm Warranty Parts
11、 Release of Minimum Order Documentation is conducted and accurate. 4.1.12 Confirm successful completion of all certification and third party testing. 4.2Product Engineering Asia Operations 4.2.1Assign Engineering Pilot responsibilities by Product Engineering Manager Asia Operations. 4.2.2To particip
12、ate in internal review of model and provide comments to Operations Team Asia Operations in support of Production Pilot Report. 4.2.3Complete all required actions identified as open issues during the Engineering Pilot. 4.2.4Confirm that all design issues are closed prior to production pilot run. 4.3F
13、actory/Supplier 4.3.1To provide Product Engineering Asia Operations with documentation (drawings) referencing completed tooling / process plan relating to the model being reviewed. 4.3.2To participate in internal review of model and provide comments to Operations Team Asia Operations in support of P
14、roduction Pilot Report. 4.3.3Document and issue Product Quality Plans IQC and IPQC. 4.3.4For all off tool components complete metrology reports and provide First piece Inspection (FPI) documentation to Product Engineering and Operations Team 名师资料总结 - - -精品资料欢迎下载 - - - - - - - - - - - - - - - - - - 名
15、师精心整理 - - - - - - - 第 2 页，共 4 页 - - - - - - - - - Issued by Department/Section: Operations, Asia OperationsEffective Date: May 1, 2006 CP Number: 0002 Title:Production Pilot Issued by: Buck Zachry Page: 3 of 4Standard Operating Procedure Supersedes: New Asia Operations. Note This requirement should
16、be achieved as part of the T1 process Reference CP 0001. 4.3.5To have available off tool parts and components needed to support the build of production pilot plan number of units. 4.4Product Data System 4.4.1To complete the product BOMs and any revisions prior to the Production Pilot Run. 4.4.2To co
17、mplete any revisions to product instruction manuals prior to the Production Pilot Run. 4.5NPD Team - Provide the following in support of MP. 4.5.1Product Description Statement (PDS) 4.5.2Product Specification Document (PSD) 4.5.3Review and comments regarding Final Prototype Models 4.5.4Complete Prod
18、uct Specifications and General Workmanship Standards. 5.0Procedure5.1All parts for production pilot should be 100% manufactured off final tooling. 5.2Review tooling to check repeatability of the parts. 5.3Randomly select parts to assemble selected units per the Instruction Manual. 5.4Check fit and f
19、unction of the assembled units. 5.5Compare ALL artwork to required standards, including, but not limited to the following: 5.5.1Graphic and carton art; POP; carton, rating and warning labels. 5.5.2Instruction Manuals 5.6Note any discrepancies between the Product Specification, BOM, Instruction Manua
20、l and unit on PP Report. 5.7Compare units to CFR / Workmanship Standards. 5.8Perform functional test. (Use as consumer would) 5.9Review final packaging and communicate any identified issues or concerns. This item should be completed at EP. 5.10Operations Team to work with Product Engineering Team As
21、ia Operations and supplier factory to determine understanding of critical relationship of processes required to manufacture product. 5.11If requested, send samples to US product development team. 5.12Issue Production Pilot (PP) report to respective departments via PDMLink. 名师资料总结 - - -精品资料欢迎下载 - - -
22、 - - - - - - - - - - - - - - - 名师精心整理 - - - - - - - 第 3 页，共 4 页 - - - - - - - - - Issued by Department/Section: Operations, Asia OperationsEffective Date: May 1, 2006 CP Number: 0002 Title:Production Pilot Issued by: Buck Zachry Page: 4 of 4Standard Operating Procedure Supersedes: New 5.13Process af
23、ter Production Pilot and before First Production.5.13.1 Supplier shall provide schedule for implementation of required improvements as per the Production Pilot report. 5.13.2 Operations Team shall perform or arrange to have performed required product transit testing and provide test report / results
24、 to respective departments via PDM Link. 5.13.3 If required, supplier shall send graphic samples to NPD Team and Product Engineering Asia Operations for review. 5.13.4 NPD Team Quality Manager shall provide finalized Workmanship Standards and Criteria for Rejection (CFR) documentation. 5.13.5 NPD Te
25、am to finalize Product Specification. 5.13.6 Supplier to provide final factory quality plan. 5.13.7 Supplier to provide sample of unit with all required improvements from production pilot and close all issues related to the factory as noted in the Production Pilot Report. 5.13.8 Product Data Systems
26、 Team to complete BOM, instruction manuals and any revisions prior to Production Run. 5.13.9 Supplier to complete updated drawings prior to first production run. 5.13.10Product Data Systems Team to release final drawings prior to first production run. 5.13.11Operations Team Asia Operations to issue First Article and authorize the Factory Supplier to produce specific new model grill. 名师资料总结 - - -精品资料欢迎下载 - - - - - - - - - - - - - - - - - - 名师精心整理 - - - - - - - 第 4 页，共 4 页 - - - - - - - - -