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1、 Xerox WorkCentre 5945 FamilyMultifunction Printer Service Manual708P91139February 2016Prepared by:Communication&Marketing ServicesXerox LtdBessemer Road,Welwyn Garden CityHertfordshireAL7 1BUUnited Kingdom 2016 Xerox Corporation.All rights reserved.Xerox,Xerox,Design and WorkCentre are trademarks o
2、f Xerox Corporation in the United States and/or other countries.Other company trademarks are also acknowledged.While every care has been taken in the preparation of this manual,no liability will be accepted by Xerox Europe arising out of any inaccuracies or omissions.All service documentation is sup
3、plied to Xerox external customers for informational purposes only.Xerox service documentation is intended for use by certified,product trained service per-sonnel only.Xerox does not warrant or represent that it will notify or provide to such customer any future change to this documentation.Customer
4、performed service of equipment,ormodules,components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment.Youshould consult the applicable warranty for its terms regarding customer or third-party p
5、rovided service.February 2016iXerox WorkCentre 5945 Family Introduction IntroductionAbout This Manual.iiiHow To Use This Manual.iiiRemote Control Panel.ivChange History.ivMod/Tag Identification.ixVoltages Resistances and Tolerances.ixSafety Information.xiiHealth and Safety Incident reporting.xiiiTra
6、nslation of Warnings.xivFebruary 2016iiXerox WorkCentre 5945 FamilyIntroductionFebruary 2016iiiXerox WorkCentre 5945 Family About This Manual,How To Use This ManualIntroductionAbout This ManualThis manual is part of a multinational service documentation system that is structured in thestandard Xerox
7、 service manual format.OrganizationThe service manual is the document used as the primary information source for repairing andmaintaining this family of products and is available as EDOC on a CDROM,or in PDF formaton a CDROM.The information within the manual is divided into an introduction and 8 oth
8、ersections.Section 1 Service Call ProceduresThis section is used to start and complete a service call.The procedures in this section willeither direct you to a Repair Analysis Procedure(RAP),or identify a faulty component or sub-assembly.Section 2 Status Indicator Repair Analysis ProceduresThis sect
9、ion contains the Repair Analysis Procedures(RAPs)and checkouts necessary todiagnose,isolate and repair faults other than image quality faults.Section 3 Image QualityThis section contains the Image Quality Repair Analysis Procedures(IQ RAPs),checkouts andsetup procedures necessary to diagnose,isolate
10、 and repair image quality faults.Section 4 Repairs/AdjustmentsThis section contains the instructions for removal,replacement,and adjustment of parts withinthe machine.Section 5 Parts ListThis section contains the detailed and illustrated spare parts list.Any part that is spared or thatmust be remove
11、d to access a spared part is illustrated.Section 6 General Procedures/InformationThis section contains all other procedures,product specifications and general information.Italso contains Tag/MOD information.The abbreviations used in this Manual are in GP 40 Glos-sary of Terms,Acronyms and Abbreviati
12、ons.Section 7 Wiring DataThis section contains PJ Locations and Wiring Diagrams.Section 8 AccessoriesThis section contains details of any accessories that the machine may have.Publication Comments SheetA Publication Comment Sheet is provided at the rear of the PDF version of the manual.How To Use Th
13、is ManualAlways start with the Service Call Procedures,Section 1.Perform Initial Actions and verify theproblem,then follow the directions given.How to Differentiate Between Machine VariantsWhen a procedure,parts list description or other reference is unique across different speeds ofmachine,the appr
14、opriate speed will be quoted.For example,45 ppm or 55 ppm.Any artworkwill also be specific.NOTE:This manual services all configurations of the machine.Ignore references to optionsnot installed on the machine.Warnings,Cautions And NotesWARNINGA warning is used whenever an operating or maintenance pro
15、cedure,practice,condi-tion or statement,if not strictly observed,could result in personal injury.A translated version of all warnings is in Translation of Warnings.CAUTIONA caution is used whenever an operation or maintenance procedure,practice,condition orstatement,if not strictly observed,could re
16、sult in damage to the equipment.NOTE:A note is used where it is essential to highlight a procedure,practice,condition or state-ment.February 2016ivXerox WorkCentre 5945 FamilyRemote Control Panel,Change HistoryIntroductionRemote Control PanelThe WorkCentre 5945/5955 is equipped with a remote control
17、 panel feature to allow remoteuser access to the UI.The remote control panel feature enables users the ability to:Remotely view the local UI display graphics.Operate both hard and soft buttons on the control panel.The remote control panel on the remote user PC mimics the device control panel enablin
18、g theremote user to operate the device as though they were standing at the machine.Remoteaccess to service mode(diagnostics)is also possible.Refer to GP 15 Remote Diagnostics.Change HistoryThis page gives information on major changes to the service manual.Go to the relevantupdate.BUS Update August 2
19、014BUS Update February 2015Bus Update August 2015Bus Update February 2016BUS Update August 2014The following procedures are updated:SCP 2 Call ActionsSCP 3 Service Call ProceduresSCP 5 Final Actions301B 0V Distribution RAP301E+5V and+5VSB Distribution RAP301G+24V Distribution RAP301J Power On and LV
20、PS Control Signal RAP302A Touch Screen Failure RAP303-346-00,303-347-00 Single Board Controller PWB to UI Error RAP305-940-00,305-966-00 SPDH No Original RAP310-153-00,310-163-00 Lead Edge Late to Post Fuser Sensor RAP310-154-00,310-164-00 Trail Edge Late from Post Fuser Sensor RAP310-170-00 Lead Ed
21、ge Late to Horizontal Transport Entry Sensor RAP310-171-00 Trail Edge Late to Horizontal Transport Entry Sensor RAP310-320-00 Fuser Control Failure RAP310-330-00,310-340-00 Fuser Warm Up Failure RAP310-330,310-340-00 Fuser Warm Up Failure RAP310-400-00 Fuser CRUM Communication Failure RAP312-024-00-
22、110,312-025-00-110 Paddle Roll Failure RAP312-043-00-110,312-046-00-110 Hole Punch Operation Failure RAP312-125-00-110,312-126-00-110,312-199-00-110 Paper Entry Jam RAP312-127-00-110 Sheet Late to Hole Punch RAP312-151-00-110,312-152-00-110 Sheet Late to Bin 1 RAP312-171-00-110,312-172-00-110 Paper
23、Exiting to Bin 0 RAP312-198-00-110 Finisher Stray Sheet Detected RAP312-310-00-110,312-312-00-110,312-313-00-110 Interlocks RAP312-340-00-110,312-341-00-110,312-342-00-110 Ejector Movement Failure RAP312-371-00-110,312-372-00-110,312-378-00-110 Staple Head Unit Movement FailureRAP312-392-00-110,312-
24、393-00-110,312-394-00-110 Front Tamper Move Failure RAP312-396-00-110,312-397-00-110,312-398-00-110 Rear Tamper Move Failure RAP312-462-00-110 Bin 1 Movement Failure RAP312A-110 Chad Bin Present and Bin Full RAP312B-110 Bin 1 Overload RAPFebruary 2016vXerox WorkCentre 5945 Family Change HistoryIntro
25、duction312C-110 2K LCSS Initialization Failure RAP312D-110 2K LCSS Power Distribution RAP312-125-00-150,312-126-00-150,312-199-00-150 Paper Entry Jam RAP312-151-00-150,312-152-00-150 Sheet Late to Bin 1 RAP312-340-00-110,312-341-00-110,312-342-00-110 Ejector Movement Failure RAP312C-150 LVF BM Initi
26、alization Failure RAP312D-150 LVF BM Power Distribution RAP341-301 CRUMs Bus Communications Error RAP371-500-00 Tray 1 Open During Run RAP372-500-00 Tray 2 Open During Run RAP373-100-00,373-217-00 Tray 3 Elevator Lift Failure RAP373-500-00 Tray 3 Open During Run RAP374-100-00,374-217-00 Tray 4 Eleva
27、tor Lift Failure RAP374-500-00 Tray 4 Open During Run RAP381-136-00 Lead Edge Late to Tray 3 Feed Sensor RAP381-152-00 Trail Edge Late from Registration sensor RAP381-155-00 Lead Edge Late to Registration Sensor From Bypass Tray381-159-00 Lead Edge Late to HCF Exit Sensor from Tray 3 RAP381A Paper F
28、eed Retries RAP391-365-00 Humidity Sensor Failure RAP391-375-00 Ambient Temperature Sensor Failure RAP391A HVPS RAP392-400-00 Print Cartridge CRUM Communication Failure RAP393-401-00 Toner Cartridge Missing RAPOF1 Unusual Noise RAPOF3 Dead Machine RAPOF4a Status Codes in Numerical OrderOF4b Status M
29、essages in Alphabetical OrderOF6 Air Systems RAPOF7 IOT PWB Diagnostics RAPIQ8 IOT Skew RAPREP 10.7 Horizontal Transport MotorREP 60.15 LED Print Head ModuleREP 80.16 Bypass Tray Retard Roll AssemblyREP 80.4 Registration Transport Assembly,Registration Roll and Registration SensorREP 80.20 Tray 3 Pa
30、per Feed AssemblyREP 80.21 Tray 4 Paper Feed AssemblyADJ 40.1 Machine LubricationADJ 60.1 Scanner Cleaning ProcedureGP 4 Machine SoftwareGP 8 Special Tools and ConsumablesGP 40 Glossary of Terms,Acronyms and AbbreviationsdC330 Component ControlPJ Locations,2K LCSS PWBWiring Diagram 4Wiring Diagram 7
31、Wiring Diagram 9Wiring Diagram 12Wiring Diagram 18The following procedures are new:REP 70.18 Bypass Tray HarnessGP 42 How to Disable the Toner Cartridge CRUM RFID ReaderTAG 002TAG 003TAG 004TAG 013BUS Update February 2015The following procedures are updated:Health and Safety Incident reportingSCP 3
32、Fault AnalysisSCP 4 Subsystem Maintenance302A Touch Screen Failure RAP310-153-00,310-163-00 Lead Edge Late to Post Fuser Sensor RAP310-154-00,310-164-00 Trail Edge Late from Post Fuser Sensor RAP310-170-00 Lead Edge Late to Horizontal Transport Entry Sensor RAP310-702-00 Offset Motor Fault RAP310-33
33、0-00,310-340-00 Fuser Warm Up Failure RAP312-024-00-110,312-025-00-110 Paddle Roll Failure RAP312-043-00-110,312-046-00-110 Hole Punch Operation Failure RAP312-125-00-110,312-126-00-110,312-199-00-110 Paper Entry Jam RAP312-127-00-110 Sheet Late to Hole Punch RAP312-151-00-110,312-152-00-110 Sheet L
34、ate to Bin 1 RAP312-171-00-110,312-172-00-110 Paper Exiting to Bin 0 RAP312-198-00-110 Finisher Stray Sheet Detected RAP312-340-00-110,312-341-00-110,312-342-00-110 Ejector Movement Failure RAP312-371-00-110,312-372-00-110,312-378-00-110 Staple Head Unit Movement FailureRAP312-392-00-110,312-393-00-
35、110,312-394-00-110 Front Tamper Move Failure RAP312-396-00-110,312-397-00-110,312-398-00-110 Rear Tamper Move Failure RAP312-462-00-110 Bin 1 Movement Failure RAP312A-110 Chad Bin Present and Bin Full RAP312B-110 Bin 1 Overload RAP312D-110 2K LCSS Power Distribution RAP312E-110 Staple Head Operation
36、 Failure RAP312G-110 This RAP Has Been Removed312L-110 Stapler Priming Failure RAPFebruary 2016viXerox WorkCentre 5945 FamilyChange HistoryIntroduction312-043-00-150,312-046-00-150 Hole Punch Operation Failure RAP312-340-00-150,312-342-00-150 Ejector Movement Failure RAP362-777-00,362-778-00 Motor C
37、ommunications Failure RAP366A Side 2 LED Exposure Lamp Failure RAP381-136-00 Lead Edge Late to Tray 3 Feed Sensor RAP381-146-00 Lead Edge Late to Tray 4 Feed Sensor RAP381-155-00 Lead Edge Late to Registration Sensor from the Bypass Tray RAP381-159-00 Lead Edge Late to HCF Exit Sensor from Tray 3 RA
38、P381-162-00 Trail Edge Late from Registration Sensor Duplex Mode RAP381-167-00 Lead Edge Late to Tray 4 Exit Sensor RAP381-190-00 Lead Edge Late to Registration Sensor from Tray 1 RAP381-191-00 Lead Edge Late to Registration Sensor from Tray 2 RAP381-192-00 Lead Edge Late to Registration Sensor from
39、 Tray 3 RAP381-193-00 Lead Edge Late to Registration Sensor from Tray 4 RAP381-194-00 Lead Edge Late to TAR 1 Sensor from Tray 2 RAP381-195-00 Lead Edge Late to TAR 1 Sensor from Tray 3 RAP381-196-00 Lead Edge Late to TAR 1 Sensor from Tray 4 RAP381-197-00 Lead Edge Late to TAR 2 Sensor from Tray 3
40、RAP381-198-00 Lead Edge Late to TAR 2 Sensor from Tray 4 RAP381-199-00 Lead Edge Late to HCF Exit Sensor from Tray 4 RAP383-155-00,383-156-00 Duplex Sensor RAPOF1 Unusual Noise RAPOF2 POST Error RAPOF4a Status Codes in Numerical OrderOF4b Status Messages in Alphabetical OrderOF12 False Print Cartrid
41、ge End of Life RAPIQ2 IOT IQ Defects RAPIQ3 Xerographic RAPIQ10 Copy Quality Improvement RAPREP 5.4 Input Tray AssemblyREP 5.9 Length SensorsREP 10.1 Inverter AssemblyREP 10.2 Exit Drive AssemblyREP 10.7 Horizontal Transport Motor and Drive BeltREP 12.14-110 2K LCSS PWBREP 12.19-150 Back Stop Assemb
42、ly,Left Guide Assembly and Static EliminatorsREP 60.3 Top Cover Assembly,Fan filter Cover and Fan FilterREP 60.6 Side 2 Scan Assembly and Side 2 Reg SensorREP 70.18 Bypass Tray Harness and Bypass Elevate Tray AssemblyREP 80.8 TAR/Bypass Tray Motor and Transport Drive Belt KitREP 80.20 Tray 3 Paper F
43、eed AssemblyREP 80.21 Tray 4 Paper Feed AssemblyADJ 40.1 Machine LubricationADJ 80.1 Tray 3 and Tray 4 Nudger Roll PressureADJ 80.2 Simplex and Duplex Buckle TimingADJ 90.1 Xerographics CleaningGP 3 Service InformationGP 4 Machine SoftwareGP 15 Remote DiagnosticsGP 20 Paper and Media Size Specificat
44、ionsGP 39 Consumables Compatibility InformationGP 42 How to Disable the Toner Cartridge CRUM RFID ReaderdC131 NVM Read/WriteProcessor TagsSPDH TagsThe following procedures are new:316-718-00 to 316-726-00 Hard Disk Faults RAPOF16 USB Keyboard RAPREP 80.32 Tray 3 or Tray 4 Feed ClutchREP 80.33 Left D
45、oor Harness SetBus Update August 2015The following procedures are updated:SCP 3 Fault AnalysisSCP 4 Subsystem Maintenance301-300-00 Front Door Open Entry RAP301-305-00 Left Door Open Entry RAP301B 0V Distribution,+5V Return,+24V Return RAP301C AC Power RAP301E+5V and+5VSB Distribution RAP301G+24V Di
46、stribution301H Short Circuit and Overload RAP301K Sleep Mode RAP305-335-00,305-336-00 SPDH Takeaway Sensor Paper Jam RAP310-171-00 Trail Edge Late from Horizontal Transport Entry Sensor RAP310-320-00 Fuser Control Failure RAP310A Centre Output Tray Poor Stacking RAP310-330-00,310-340-00 Fuser Warm U
47、p Failure RAP312-340-00-110,312-341-00-110,312-342-00-110 Ejector Movement Failure RAP312-340-00-150,312-342-00-150 Ejector Movement Failure RAP316-000-00 to 316-016-99 Network Faults 1 RAP316-603-11 to 316-608-105 Network Faults 4 RAP316-626-00 to 316-635-99 Network Faults 8 RAP316-649-35 to 316-66
48、8-95 Network Faults 10 RAP316-669-28 to 316-730-66 Network Faults 11 RAP316-751-00 to 316-753-95 Network Faults 13 RAP316-754-09 to 316-756-93 Network Faults 14 RAPFebruary 2016viiXerox WorkCentre 5945 Family Change HistoryIntroduction316-757-09 to 316-760-99 Network Faults 15 RAP316-761-09 to 316-7
49、65-93 Network Faults 16 RAP316-766-09 to 316-772-95 Network Faults 17 RAP316-780-00 to 316-789-47 Network Faults 19 RAP316-790-09 to 316-799-47 Network Faults 20 RAP316-810-00 to 316-839-47 Network Faults 22 RAP316-880-47 to 316-929-19 Network Faults 24 RAP316-930-19 to 316-971-19 Network Faults 25
50、RAP316-975-19 to 316-989-19 Network Faults 26 RAP320-320-00 Fax Fault Not Cleared by Reset RAP320-327-00,320-332-00,320-340-00 Fax Network Line 2 Fault RAP320A Fax Entry RAP362-450-00 to 362-472-00,362-781-00 Scanner Calibration Faults RAP362-477-00 to 362-481-00,362-782-00,362-785-00,362-786-00 Tim