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1、708P91139February 2016Xerox WorkCentre 5945 FamilyMultifunction Printer Service ManualPrepared by:Communication & Marketing Services Xerox LtdBessemer Road, Welwyn Garden City HertfordshireAL7 1BUUnited Kingdom 2016 Xerox Corporation. All rights reserved. Xerox, Xerox, Design and WorkCentre are trad
2、emarks of Xerox Corporation in the United States and/or other countries. Other company trademarks are also acknowledged.While every care has been taken in the preparation of this manual, no liability will be accepted by Xerox Europe arising out of any inaccuracies or omissions.All service documentat
3、ion is supplied to Xerox external customers for informational purposes only. Xerox service documentation is intended for use by certified, product trained service per- sonnel only. Xerox does not warrant or represent that it will notify or provide to such customer any future change to this documenta
4、tion. Customer performed service of equipment, or modules, components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment. You should consult the applicable warranty for its terms regarding custo
5、mer or third-party provided service.About This Manual .iiiHow To Use This Manual .iiiRemote Control Panel .ivChange History.ivMod/Tag Identification .ixVoltages Resistances and Tolerances .ixSafety Information .xiiHealth and Safety Incident reportingxiiiTranslation of WarningsxivIntroductionXerox Wo
6、rkCentre 5945 FamilyFebruary 2016 iIntroductionIntroductionFebruary 2016iiXerox WorkCentre 5945 FamilyAbout This ManualThis manual is part of a multinational service documentation system that is structured in the standard Xerox service manual format.OrganizationThe service manual is the document use
7、d as the primary information source for repairing and maintaining this family of products and is available as EDOC on a CDROM, or in PDF format on a CDROM. The information within the manual is divided into an introduction and 8 other sections.Section 1 Service Call ProceduresThis section is used to
8、start and complete a service call. The procedures in this section will either direct you to a Repair Analysis Procedure (RAP), or identify a faulty component or sub- assembly.Section 2 Status Indicator Repair Analysis ProceduresThis section contains the Repair Analysis Procedures (RAPs) and checkout
9、s necessary to diagnose, isolate and repair faults other than image quality faults.Section 3 Image QualityThis section contains the Image Quality Repair Analysis Procedures (IQ RAPs), checkouts and setup procedures necessary to diagnose, isolate and repair image quality faults.Section 4 Repairs/Adju
10、stmentsThis section contains the instructions for removal, replacement, and adjustment of parts within the machine.Section 5 Parts ListThis section contains the detailed and illustrated spare parts list. Any part that is spared or that must be removed to access a spared part is illustrated.Section 6
11、 General Procedures/InformationThis section contains all other procedures, product specifications and general information. It also contains Tag/MOD information. The abbreviations used in this Manual are in GP 40 Glos- sary of Terms, Acronyms and Abbreviations.Section 7 Wiring DataThis section contai
12、ns PJ Locations and Wiring Diagrams.Section 8 AccessoriesThis section contains details of any accessories that the machine may have.Publication Comments SheetA Publication Comment Sheet is provided at the rear of the PDF version of the manual.How To Use This ManualAlways start with the Service Call
13、Procedures, Section 1. Perform Initial Actions and verify the problem, then follow the directions given.How to Differentiate Between Machine VariantsWhen a procedure, parts list description or other reference is unique across different speeds of machine, the appropriate speed will be quoted. For exa
14、mple, 45 ppm or 55 ppm. Any artwork will also be specific.NOTE: This manual services all configurations of the machine. Ignore references to options not installed on the machine.Warnings, Cautions And NotesWARNINGA warning is used whenever an operating or maintenance procedure, practice, condi- tion
15、 or statement, if not strictly observed, could result in personal injury.A translated version of all warnings is in Translation of Warnings.CAUTIONA caution is used whenever an operation or maintenance procedure, practice, condition or statement, if not strictly observed, could result in damage to t
16、he equipment.NOTE: A note is used where it is essential to highlight a procedure, practice, condition or state- ment.Xerox WorkCentre 5945 FamilyFebruary 2016 iiiIntroductionAbout This Manual, How To Use This ManualRemote Control PanelThe WorkCentre 5945/5955 is equipped with a remote control panel
17、feature to allow remote user access to the UI.The remote control panel feature enables users the ability to: Remotely view the local UI display graphics. Operate both hard and soft buttons on the control panel.The remote control panel on the remote user PC mimics the device control panel enabling th
18、e remote user to operate the device as though they were standing at the machine. Remote access to service mode (diagnostics) is also possible. Refer to GP 15 Remote Diagnostics.Change HistoryThis page gives information on major changes to the service manual. Go to the relevant update. BUS Update Aug
19、ust 2014 BUS Update February 2015 Bus Update August 2015 Bus Update February 2016BUS Update August 2014The following procedures are updated: SCP 2 Call Actions SCP 3 Service Call Procedures SCP 5 Final Actions 301B 0V Distribution RAP 301E +5V and +5VSB Distribution RAP 301G +24V Distribution RAP 30
20、1J Power On and LVPS Control Signal RAP 302A Touch Screen Failure RAP 303-346-00, 303-347-00 Single Board Controller PWB to UI Error RAP 305-940-00, 305-966-00 SPDH No Original RAP 310-153-00, 310-163-00 Lead Edge Late to Post Fuser Sensor RAP 310-154-00, 310-164-00 Trail Edge Late from Post Fuser S
21、ensor RAP 310-170-00 Lead Edge Late to Horizontal Transport Entry Sensor RAP 310-171-00 Trail Edge Late to Horizontal Transport Entry Sensor RAP 310-320-00 Fuser Control Failure RAP 310-330-00, 310-340-00 Fuser Warm Up Failure RAP 310-330, 310-340-00 Fuser Warm Up Failure RAP 310-400-00 Fuser CRUM C
22、ommunication Failure RAP 312-024-00-110, 312-025-00-110 Paddle Roll Failure RAP 312-043-00-110, 312-046-00-110 Hole Punch Operation Failure RAP 312-125-00-110, 312-126-00-110, 312-199-00-110 Paper Entry Jam RAP 312-127-00-110 Sheet Late to Hole Punch RAP 312-151-00-110, 312-152-00-110 Sheet Late to
23、Bin 1 RAP 312-171-00-110, 312-172-00-110 Paper Exiting to Bin 0 RAP 312-198-00-110 Finisher Stray Sheet Detected RAP 312-310-00-110, 312-312-00-110, 312-313-00-110 Interlocks RAP 312-340-00-110, 312-341-00-110, 312-342-00-110 Ejector Movement Failure RAP 312-371-00-110, 312-372-00-110, 312-378-00-11
24、0 Staple Head Unit Movement Failure RAP 312-392-00-110, 312-393-00-110, 312-394-00-110 Front Tamper Move Failure RAP 312-396-00-110, 312-397-00-110, 312-398-00-110 Rear Tamper Move Failure RAP 312-462-00-110 Bin 1 Movement Failure RAP 312A-110 Chad Bin Present and Bin Full RAP 312B-110 Bin 1 Overloa
25、d RAPIntroductionRemote Control Panel, Change HistoryFebruary 2016ivXerox WorkCentre 5945 Family 312C-110 2K LCSS Initialization Failure RAP 312D-110 2K LCSS Power Distribution RAP 312-125-00-150, 312-126-00-150, 312-199-00-150 Paper Entry Jam RAP 312-151-00-150, 312-152-00-150 Sheet Late to Bin 1 R
26、AP 312-340-00-110, 312-341-00-110, 312-342-00-110 Ejector Movement Failure RAP 312C-150 LVF BM Initialization Failure RAP 312D-150 LVF BM Power Distribution RAP 341-301 CRUMs Bus Communications Error RAP 371-500-00 Tray 1 Open During Run RAP 372-500-00 Tray 2 Open During Run RAP 373-100-00, 373-217-
27、00 Tray 3 Elevator Lift Failure RAP 373-500-00 Tray 3 Open During Run RAP 374-100-00, 374-217-00 Tray 4 Elevator Lift Failure RAP 374-500-00 Tray 4 Open During Run RAP 381-136-00 Lead Edge Late to Tray 3 Feed Sensor RAP 381-152-00 Trail Edge Late from Registration sensor RAP 381-155-00 Lead Edge Lat
28、e to Registration Sensor From Bypass Tray 381-159-00 Lead Edge Late to HCF Exit Sensor from Tray 3 RAP 381A Paper Feed Retries RAP 391-365-00 Humidity Sensor Failure RAP 391-375-00 Ambient Temperature Sensor Failure RAP 391A HVPS RAP 392-400-00 Print Cartridge CRUM Communication Failure RAP 393-401-
29、00 Toner Cartridge Missing RAP OF1 Unusual Noise RAP OF3 Dead Machine RAP OF4a Status Codes in Numerical Order OF4b Status Messages in Alphabetical Order OF6 Air Systems RAP OF7 IOT PWB Diagnostics RAP IQ8 IOT Skew RAP REP 10.7 Horizontal Transport Motor REP 60.15 LED Print Head Module REP 80.16 Byp
30、ass Tray Retard Roll Assembly REP 80.4 Registration Transport Assembly, Registration Roll and Registration Sensor REP 80.20 Tray 3 Paper Feed Assembly REP 80.21 Tray 4 Paper Feed Assembly ADJ 40.1 Machine Lubrication ADJ 60.1 Scanner Cleaning Procedure GP 4 Machine Software GP 8 Special Tools and Co
31、nsumables GP 40 Glossary of Terms, Acronyms and Abbreviations dC330 Component Control PJ Locations, 2K LCSS PWB Wiring Diagram 4 Wiring Diagram 7 Wiring Diagram 9 Wiring Diagram 12 Wiring Diagram 18The following procedures are new: REP 70.18 Bypass Tray Harness GP 42 How to Disable the Toner Cartrid
32、ge CRUM RFID Reader TAG 002 TAG 003 TAG 004 TAG 013BUS Update February 2015The following procedures are updated: Health and Safety Incident reporting SCP 3 Fault Analysis SCP 4 Subsystem Maintenance 302A Touch Screen Failure RAP 310-153-00, 310-163-00 Lead Edge Late to Post Fuser Sensor RAP 310-154-
33、00, 310-164-00 Trail Edge Late from Post Fuser Sensor RAP 310-170-00 Lead Edge Late to Horizontal Transport Entry Sensor RAP 310-702-00 Offset Motor Fault RAP 310-330-00, 310-340-00 Fuser Warm Up Failure RAP 312-024-00-110, 312-025-00-110 Paddle Roll Failure RAP 312-043-00-110, 312-046-00-110 Hole P
34、unch Operation Failure RAP 312-125-00-110, 312-126-00-110, 312-199-00-110 Paper Entry Jam RAP 312-127-00-110 Sheet Late to Hole Punch RAP 312-151-00-110, 312-152-00-110 Sheet Late to Bin 1 RAP 312-171-00-110, 312-172-00-110 Paper Exiting to Bin 0 RAP 312-198-00-110 Finisher Stray Sheet Detected RAP
35、312-340-00-110, 312-341-00-110, 312-342-00-110 Ejector Movement Failure RAP 312-371-00-110, 312-372-00-110, 312-378-00-110 Staple Head Unit Movement Failure RAP 312-392-00-110, 312-393-00-110, 312-394-00-110 Front Tamper Move Failure RAP 312-396-00-110, 312-397-00-110, 312-398-00-110 Rear Tamper Mov
36、e Failure RAP 312-462-00-110 Bin 1 Movement Failure RAP 312A-110 Chad Bin Present and Bin Full RAP 312B-110 Bin 1 Overload RAP 312D-110 2K LCSS Power Distribution RAP 312E-110 Staple Head Operation Failure RAP 312G-110 This RAP Has Been Removed 312L-110 Stapler Priming Failure RAPXerox WorkCentre 59
37、45 FamilyFebruary 2016 vIntroductionChange History 312-043-00-150, 312-046-00-150 Hole Punch Operation Failure RAP 312-340-00-150, 312-342-00-150 Ejector Movement Failure RAP 362-777-00, 362-778-00 Motor Communications Failure RAP 366A Side 2 LED Exposure Lamp Failure RAP 381-136-00 Lead Edge Late t
38、o Tray 3 Feed Sensor RAP 381-146-00 Lead Edge Late to Tray 4 Feed Sensor RAP 381-155-00 Lead Edge Late to Registration Sensor from the Bypass Tray RAP 381-159-00 Lead Edge Late to HCF Exit Sensor from Tray 3 RAP 381-162-00 Trail Edge Late from Registration Sensor Duplex Mode RAP 381-167-00 Lead Edge
39、 Late to Tray 4 Exit Sensor RAP 381-190-00 Lead Edge Late to Registration Sensor from Tray 1 RAP 381-191-00 Lead Edge Late to Registration Sensor from Tray 2 RAP 381-192-00 Lead Edge Late to Registration Sensor from Tray 3 RAP 381-193-00 Lead Edge Late to Registration Sensor from Tray 4 RAP 381-194-
40、00 Lead Edge Late to TAR 1 Sensor from Tray 2 RAP 381-195-00 Lead Edge Late to TAR 1 Sensor from Tray 3 RAP 381-196-00 Lead Edge Late to TAR 1 Sensor from Tray 4 RAP 381-197-00 Lead Edge Late to TAR 2 Sensor from Tray 3 RAP 381-198-00 Lead Edge Late to TAR 2 Sensor from Tray 4 RAP 381-199-00 Lead Ed
41、ge Late to HCF Exit Sensor from Tray 4 RAP 383-155-00, 383-156-00 Duplex Sensor RAP OF1 Unusual Noise RAP OF2 POST Error RAP OF4a Status Codes in Numerical Order OF4b Status Messages in Alphabetical Order OF12 False Print Cartridge End of Life RAP IQ2 IOT IQ Defects RAP IQ3 Xerographic RAP IQ10 Copy
42、 Quality Improvement RAP REP 5.4 Input Tray Assembly REP 5.9 Length Sensors REP 10.1 Inverter Assembly REP 10.2 Exit Drive Assembly REP 10.7 Horizontal Transport Motor and Drive Belt REP 12.14-110 2K LCSS PWB REP 12.19-150 Back Stop Assembly, Left Guide Assembly and Static Eliminators REP 60.3 Top C
43、over Assembly, Fan filter Cover and Fan Filter REP 60.6 Side 2 Scan Assembly and Side 2 Reg Sensor REP 70.18 Bypass Tray Harness and Bypass Elevate Tray Assembly REP 80.8 TAR/Bypass Tray Motor and Transport Drive Belt Kit REP 80.20 Tray 3 Paper Feed Assembly REP 80.21 Tray 4 Paper Feed Assembly ADJ 40.1 Machine Lubrication ADJ 80.1 Tray 3 and Tray 4 Nudger Roll Pressure ADJ 80.2 Simplex and Duplex Buckle Timing ADJ 90.1 Xerographics Cleaning GP 3 Service Information GP 4 Machi