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1、 Memory Upgrade for Fanuc Series 0 Models A/B/C Installation Instructions&Operators Manual(Revision C)2004 2007 Memex Automation Inc.All rights reserved.No part of this document may be copied without the written permission of Memex Automation Inc.Contents M100602D Copyright Memex Automation Inc.2004
2、-2007 Page 2 of 19 Table of Contents Chapter 1 Introduction.3 General.3 Applicable Master Boards.3 Applicable Memory Cards.3 Locating SRAM Module.4-5 Chapter 2-The Basics.6 Installation Considerations.6 Backup Critical Parameters.6 Verify Your Control.6 Chapter 3-Installation for Fanuc 0.7 Back Up Y
3、our Control.7 Parameter Setting for Punching.7 NC Parameters.8 PC Parameters.9 Part Programs.9 Tool Offsets.9 Installation Procedures for Fanuc 0.10-11 Restoring Your Fanuc 0.12-14 Chapter 5 Appendix.15 Technical Summary for Fanuc 0.15 Parameter Worksheet .16-18 Chapter 2 The Basics M100602D Copyrig
4、ht Memex Automation Inc 2004-2007 Page 3 of 19 Introduction General The following instructions are for the installation of additional SRAM for Fanuc Series 0-A,0-B and 0-C controls.The 0-A control can be upgraded 48K(120 meters),while the 0-B,0-C and the 0-4PC controls can be upgraded with 128K(320
5、meters).The SRAM based memory is located in sockets on either the Main CPU board(0-A and 0-B)or on the Memory Card(0-C and 0-4PC)as illustrated on pages 4 and 5.The supplied ICs(integrated circuits)will be used to add to the existing SRAM on these boards.These instructions will assist you in complet
6、ing the memory upgrade for your Fanuc 0 Series control.Please read through this document completely to familiarize yourself with the installation before actually performing your upgrade.Applicable Master Boards 0-A 0-B 0-C/0-4PC A16B-1010-0150 A16B-1010-0280 A20B-1002-0360 A16B-1010-0210 A16B-1010-0
7、281 A20B-1003-0750 A16B-1010-0240 A16B-1010-0285 A20B-2000-0175 A16B-1010-0286 A20B-2000-0179 A20B-2000-0180 Sample“B”Software Versions:415,815 Applicable Memory Cards(0-C and 0-4PC)Memory Cards A16B-1212-0210 Analog Spindle(MEM-A3)A16B-2201-0103 Analog Spindle A16B-1212-0215 16 bit,Serial Spindle A
8、16B-1212-0216 32 bit,Serial Spindle A16B-2201-0101 32 bit,Serial Spindle Sample“C”Software Versions:460,462,465,660,662,690,665,880,135 Chapter 2 The Basics M100602D Copyright Memex Automation Inc.2004-2007 Page 4 of 19 Locating SRAM Modules(0-A/0-B)I/O BA4 CAP CV21 CF91 CV22 CF92 CA1 CA2 PAS SO SI
9、WDA(4H)(3H)(2H)(1H)(34L)(34H)Memory Modules(4L)(3L)(2L)(1L)A16B-1010-0150(Analog)A16B-1010-0210(Digital)A16B-1010-0240(0-Mate)Memory Modules CS8 CPA4 CP11 CCX M3 M2 M49 M48 M47 PAS(1H)(2H)(3H)(1L)(2L)(3L)M46 M45 M44 M39 M38 M36 M36 M35 M34 M26 M27 M25 M74 CS7 CS3 CS2(34H)(34L)(12H)(12L)Battery conne
10、ction A16B-1010-0280 A16B-1010-0281 A16B-1010-0285 A16B-1010-0286 Chapter 2 The Basics M100602D Copyright Memex Automation Inc.2004-2007 Page 5 of 19 Locating MEM-A3 Card(0-C/0-4PC)Locating SRAM Modules(0-C/0-4PC)M27 M12 M26 M3 CCX5 M5 M74 CPA7(2H)(2L)(3H)(3L)Power Supply Memory Card A16B-1212-0210
11、A16B-1212-0215 A16B-1212-0216 A16B-2201-0101 A16B-2201-0103 Memory Modules Battery Connection Chapter 2 The Basics M100602D Copyright Memex Automation Inc.2004-2007 Page 6 of 19 The Basics Installation Considerations The installation of the SRAM modules should be conducted with care.Never install or
12、 remove a board with the control power on(the main power can be on,but not the control).Take care with the handling of the integrated circuits,as they are static sensitive.Do not place the ICs in any other sockets than as per pages 4 and 5.Do not force,drop or otherwise mishandle the modules during
13、the installation procedure and always check the functionality of the machine at the end of the installation(i.e.move the axes,perform a tool change,run a program,etc.).Backup Critical Parameters For series 0-A,0-B,0-C and 0-4PC upgrades it is very important that you have a hard copy back-up of all y
14、our controls critical parameters.The following instructions will assist you in dumping a majority of the Fanucs parameters to a PC to be saved.However,it is still advised to keep or make,if you havent already,a written copy of ALL the critical parameters.You can use the Parameter Sheets in the Appen
15、dix of this manual to write down all Settings,PC and Diagnostics parameters.All of the Diagnostic parameters between D300 and D600 must be written down here.Be sure that all of the files you downloaded have been successfully recorded and saved on your computer before performing the upgrade to your c
16、ontrol.Otherwise you will have no choice but to enter ALL parameters by hand in MDI.Verify Your Control Once the memory modules have been installed and all parameters have been restored,satisfy yourself that the control is working properly.Test the machine by the following procedure through either M
17、DI or program:Home all axes,tool-changers and pallets check for need to reset Absolute Pulse Coders here.Check spindle functionality through all speeds and gear ranges.Check also Clockwise and Counter-clockwise rotation with M3 and M4 commands.Check the tool changer.Be sure that the tool you receive
18、d was the tool requested and that the carousel rotates in the proper direction.Check the pallet changer(if applicable).If your machine requires special custom macros for a pallet changer or tool changer,be sure that they have been loaded.Once your machine has been proven,you have successfully upgrad
19、ed your control.Chapter 3 Installation for Fanuc 0 M100602D Copyright Memex Automation Inc.2004-2007 Page 7 of 19 Installation for Fanuc 0 Backup Your Control Before starting the installation,power on the control and verify that the machine tool is in good working order.I.Parameter Settings for Punc
20、hing Set up the following communication parameters for the desired CNC port.Please make note of the original settings for proper restoration of the new memory(see page 16).On the SETTINGS(HANDY)screen,set the following:TVON=0(TV Check off)ISO=1(ISO data format)I/O=0 (port number)PWE=0(Parameter Writ
21、e Enable OFF)TAPE=0 Write down the previous settings so that they can be restored upon completing the upgrade.Also set the following parameters:Chart 1 CNC Parameter Port 1-M5 I/O=0 Port 1-M5 I/O=1 Port 2-M74 I/O=2 Port 2-M74 I/O=3 Current Settings 0002 1xxxxxx0-0012-1xxxxxx0-0038 10 xxxxxx 10 xxxxx
22、x xx10 xxxx xx10 xxxx 0050-1xxx0 xx0-0051-1xxx0 xx0 0250*-10-0251*-10 0552*10-0553*-10-*Parameters 250,251,552 and 553 represent the baud rate during communication and are set here to 4800 baud.Parameter 552 is used if Setting I/O=0,553 if I/O=1,250 if I/O=2 and 251 if I/O=3.The protocol is Even par
23、ity,7 data bits and 1 stop bit.For more baud rate choices refer to the following Chart 2.Chapter 3 Installation for Fanuc 0 M100602D Copyright Memex Automation Inc.2004-2007 Page 8 of 19 Trace the RS-232 cable from the serial port connector back to the CNC MEMORY PCB to determine if you are connecte
24、d to Port 1(M5)or Port 2(M74).Then,label the serial port connection so it is visible from the outside.Chart 2 for Serial Baud Parameter on 552/553 or 250/251 Parameter Value Baud Rate 1 50 2 100 3 110 4 150 5 200 6 300 7 600 8 1200 9 2400 10 4800 11 9600 II.PUNCHING CNC NC PARAMETERS(CNC-PC)Connect
25、the Fanuc serial cable between the serial ports on your computer and the CNC.Set up your computer with a terminal software program(Telix/ProCom+/Hyper Terminal).Perform the following steps on the PC and CNC as follows:PC-Using the Baud Rate set in parameters 552&553,Even parity,7 Data bits and 1 Sto
26、p bits,set your terminal program to receive a file.PC-Enter a file name to record the NC parameters.ie;#103.NCP(103 being the machine#)CNC-Go into EDIT mode.CNC-Make sure the“Memory Protect”key is off.CNC-Press DGNOS/PARAM,PARAM,then hold EOB while you press OUTPUT/START.Hold the EOB key while press
27、ing the OUTPUT/START key to punch ALL the NC Parameters,including the 900 level options.(The CNC will flash OUTPUT in the lower right corner of the CRT.)(The PC will display the text and count lines until finished.)PC-Save the file you just received from the CNC on the computer.IMPORTANT:Check the.N
28、CP file with a text editor to visually confirm that system parameters N0900 series have been sent to the computer.If these parameters are not found in your listing,please repeat this section(Punching CNC Parameters).Take this moment to write down the 900 level system parameters for backup purposes.C
29、omment WLB1:Chapter 3 Installation for Fanuc 0 M100602D Copyright Memex Automation Inc.2004-2007 Page 9 of 19 III.RECORD THE PMC PARAMETERS You must manually copy down on paper ALL of the Diagnostic parameters between No.300 600(see page 18).These parameters represent the Timers,Counter,Keep Relays&
30、Data Tables used by the machine builder.On the Fanuc 0-C you can punch these PMC parameters.This backup is necessary before continuing this memory upgrade.Be sure that all of the files above have been successfully recorded or saved on your computer.If there is any doubt,please contact Memex Automati
31、on before continuing.Some parameters are changing,ignore these generally it is every 5th one that you need as you can see on the attached chart.Sample Fanuc 0-C PMC Parameter Dump _&:_%Delete the feed info before the first%sign 10300 00101000 10301 00000000 10302 00000000 10303 00000000 10304 000000
32、00 10305 00001010 10306 00000000 10307 00001111 10308 10001111 10597 00000000 10598 00000000 10599 00000000%_ IV.PUNCHING CNC PART PROGRAMS(CNC-PC)Ensure that NC Parameter 10 bit 4=0(xxx0 xxxx)so that ALL programs can be backed up properly(including the 9000 macros).Perform the following steps on th
33、e PC and CNC as follows:PC-Enter a file name to receive the NC parameters.ie;#103.PRG(103 being the machine#)CNC-In EDIT mode,with the“Memory Protect”key off,press PRGRM,LIB,O-9999,then OUTPUT/START.PC-Save the file you just received from the CNC on the computer.V.PUNCHING CNC TOOL OFFSETS(CNC-PC)Pe
34、rform the following steps on the PC and CNC as follows:PC-Enter a file name to receive the NC parameters.ie;#103.TOF(103 being the machine#)CNC-In EDIT mode,with the“Memory Protect”key off,press OFFSET,and then OUTPUT/START.PC-Save the file you just received from the CNC on the computer.Chapter 3 In
35、stallation for Fanuc 0 M100602D Copyright Memex Automation Inc.2004-2007 Page 10 of 19 Installation Procedures for Fanuc 0 At this time you should run the Memex upgrade software provided on the diskette included with your manual.Place the diskette in the A drive on your computer.Go to the Start menu
36、 and click on Run.Type A:UPGD0.EXE,then OK or at the DOS prompt type A:,then Enter followed by UPGD0,then Enter.After viewing the acknowledgment screen,press F3 to open the.NCP(parameter)file that you received from your control.Press F9 to perform the upgrade on your file.After the software has perf
37、ormed the upgrade successfully,exit the software by pressing Alt-X.If the software gives you a message that the upgrade was not completed successfully,you will have to re-send the NC parameter file,from your CNC,to your computer.Make a print out of your.NCP parameter file.When you are confident that
38、 you have completely saved all of your CNC information,you will be ready to proceed with your memory upgrade.The part program and system memory is located on the Master Board for Fanuc 0-A and 0-B Series controls and on the MEM-A3 card for 0-C and 0-4PC Series(see pages 4-5).Locate this board in you
39、r machine control cabinet.Check that you have received all of the information out of your CNC control.Check also that any Custom Macro Variables have been written down and recorded.1.Power OFF the control and the machine.Open the cabinet door to expose the controls Master Board.2.Clearly label all o
40、f the cables,daughter boards and their locations that are connected to the Master Board.Once all the cables and boards are labeled,you can loosen and remove the cables and daughter boards using a screwdriver including the MEM-A3 board(for 0-C and 0-4PC upgrades).You are now ready to remove the batte
41、ry connection(CPA7)from the bottom of the Master Board(see“Master Trick”note blow).Master Trick:With great care,it is possible to install the modules and not have the battery removed.If each module is carefully inserted so as not to short the battery to ground,you may find the main memory has been s
42、aved.Worst case is that you will have to do the manual restore listed below.Test this by powering up not holding RESET&DELETE in the beginning.3.Put on an anti-static wrist strap if available and clip the other end of it to the GND post in the top corner of the Master Board.Locate the SRAM socket po
43、sitions on the Master Board/MEM-A3 board(see pages 4-5).This is where you have to insert or replace the larger of the new memory modules.Optionally if there are already modules in these locations,you can use the small screwdriver or a chip puller to carefully remove them.Also locate the smaller SRAM
44、 parity socket positions on the Master Board(0-A and 0-B upgrades only).This is where the smaller of the new memory modules go.Chapter 3 Installation for Fanuc 0 M100602D Copyright Memex Automation Inc.2004-2007 Page 11 of 19 4.One by one,remove the memory module from the kit.Optionally apply a drop
45、 of the anti-oxidant Stabilant-22A solution to the pins of the memory module.This will ensure a positive electrical connection between the pins.It will also act like a lubricant during insertion.Check that the pins are straight and be wary of static discharge that may damage the memory modules.5.Ori
46、ent the module above the socket with the“notch”in the same direction as the“notch”in the socket(Pointing“Down”).Place one row of pins in the socket,then with a little sideways pressure put the second row in.With steady pressure,push the memory module down into the socket.Check that none of the pins
47、have bent in during this process.Repeat this step for the remaining modules.6.Again,check your work before replacing any daughter boards back in the control.After you replace the daughter boards and restore all of the cable connections,check your work.After you are confident that every cable has bee
48、n correctly connected,power up the control while holding the MDI keys RESET&DELETE simultaneously.This will erase the new Master Board memory in preparation for your information.7.Now you are ready to proceed with the reloading of all of your parameters and programs.Chapter 3 Installation for Fanuc
49、0 M100602D Copyright Memex Automation Inc.2004-2007 Page 12 of 19 Restoring your Fanuc 0 At this time,you should run the Memex upgrade software provided on the diskette included with your manual.It not only checks your NCP file for integrity,but it toggles any bits that need changing.Please contact
50、us if you need help at this point.Place the Memex Upgrade diskette in the A:drive on your computer.Go to the Start menu and click on Run.Type A:UPGD0.EXE,then OK or at the DOS prompt type A:,then Enter followed by UPGD0,then Enter.After viewing the acknowledgment screen,press F3 to open the.NCP(para