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1、电气系统教程(jiochng)第一页，共47页。PowerL1D1L2A+,B-ONconnectOFFB+,A-ONcutON二极管第二页，共47页。12V87直流接触器863085控制器Actuator怎样(znyng)工作?第三页，共47页。直流接触器.MKeyKeySwitchSwitch80A80A80A80AM1 A1 A80A80A主主触触点点(ch di(ch din)n)电流流80A80A线圈圈(xinqun)(xinqun)流流1A1A第四页，共47页。电气系统流程图DCTODCCONVERTERMOTORCONTROLLERBatteryMotorLightsHornSt
2、ateofchargeindicator48V12VChargerKeyswitchF/RswitchTachometerACCPOS动力系统(xtng)+驱动系统(xtng)+电气装置第五页，共47页。PowerSystem槪要Powersystem是drivesystem和accessorysystem基础电源(dinyun)供应装.2)Power系统的构成要素是BATTERY,电瓶充电器,保险丝,KEY开关.充电器，温度传感器.3)6个8volt锂电池,供应电源(dinyun)是48volt.CHARGERAC220VTowDrives/wTemperaturesensor第六页，共47
3、页。PowerSystem作動BATTERY充电器连接(linji)220V电源,自动100%充电.充电中MOTOR控制器的电路电源供应掐断，使车辆不允许动.3)电瓶充电器是温度传感器测量电瓶温度.电瓶温度50(122)时停止充电.CHARGERTowDrives/wTemperaturesensor第七页，共47页。DriveSystem槪要Drivesystem是指Maincontactor,Motorcontroller,DCmotor充电状态(zhungti)显示器,Tachometer,acceleratorpedal,drivemodeswitch构成.MOTORCONTROLLE
4、RMotor充电(chngdin)状态显示器48VDCBatterypowerviamaincontactorKey switchF/R switchTacho meterACC POS第八页，共47页。槪要Maincontactor是给drivemotorcontroller准备(zhnbi)供应电源.DriveSystemMaincontactor375A第九页，共47页。槪要1.位置:后座椅下方2.作用:Czone的大脑Acceleratorpedal,powermodeswitch,F/Rswitch等接到输入(shr)信号后电瓶POWER转换为驱动电机的力.DriveSystemMo
5、torcontrollerMOTORCONTROLLERTachoM第十页，共47页。作動开关ON时自动工作MOTOR控制(kngzh)器模块是只控制(kngzh)电机.DriveSystemMotorcontroller第十一页，共47页。槪要电瓶电源(48V)为了使用在Accessorysystem变换(binhun)12Vccessotysystem供应的是12V电源headlights,taillights,turnsignallamp,brakelamphorn等使用.作動开关“ON”时自动工作.DriveSystemDC/DCConverter第十二页，共47页。槪要加速及减速传感
6、的输出(shch)值是传达到电机控制器,使电机的动力增加来控制车辆速度.DriveSystemAcceleratorpositionsensor第十三页，共47页。DriveSystemDrivemotor槪要通过MainContactor48volt的电源供应而驱动.MOTOR是直流串励。电机的速度是(RPM)电机后面符着speedsensor(tachometer)作動ACCELPEDAL符着的加速油门传感为信号的基础,电机控制器控制电机驱动和速度.电机部分是单极(dnj)驱动齿轮和差动变速组装,驱动力即时传到.第十四页，共47页。DriveSystemSpeedsensor(tachom
7、eter)槪要电机销位置上的最小圆形磁铁.Operation电机的转子(Armature)转时磁铁也跟着转动.磁铁的转动使传感工作(gngzu)信号传达到电机控制器.第十五页，共47页。电气(dinq)装置Speedsensor(tachometer)DCTODCCONVERTERHeadlampStoplampTurnsignalTaillampHorn12V槪要CZone的基本Accessorysystem是为了车辆的安全运行,headlights,taillights,方向指示灯,起动灯,horn等构成.作動通过(tnggu)DC/DCconverter变化12V的电源Accessory
8、system.第十六页，共47页。Fuse&RelayAG:20A*3Mainfuse:10A(手動,自動共通(gngtng)Inspection85-86Checkingthecurrentpassage(re):30-87Checkingthecurresistancentpassage(poweroff):30-87Checkingthecurrentpassage(poweron):第十七页，共47页。CircuitDiagram第十八页，共47页。CircuitDiagramcombinationswitch第十九页，共47页。GEControllerdiagramNoDescrip
9、tion1BATTERY2BATTERY3起步开关4前进开关5后退开关6SEAT 开关7ACCEL PEDAL SENSOR 输入信号8ACCEL PEDAL SENSOR 触点9ACCEL PEDAL SENSOR 5V供应电源10BACK UP BUZZER11Plug/RGN output signal+12V1.0V=Regen12SW1(BV)第二十页，共47页。GEControllerdiagramNoDescription13不使用14speed 输入15Speed sensor 12V电源16不使用17Line contactor driver and suppression1
10、8Brake CTR Driver and suppression19不使用20Speed sensor 触点21SW222Serial receive/Dash display23Serial transmit/Dash display24空栏第二十一页，共47页。CommunicationconnectorNoDescription1234触点5+5V 供应电源6Cont/Store(IN)(Handset)7不使用8Value9Function10不使用11通迅连接12通迅连接输送13不使用14不使用installtheprogramfornewGEcontroller第二十二页，共47
11、页。ConnectorMap目录1.Mainwiring_Frt2.Mainwiring_Rear3.Mainwiring_Rear24.Instrumentwiring5.Batterycontactorwiring6.Chargercontactorwiring7.TractionMotorwiriing第二十三页，共47页。ConnectorMapmainwiring_FRTNoDescriptionL1右侧方向指示灯L2左侧方向指示灯L3HORNIL7右侧前照灯IL8左侧前照灯L:LampwiringIL:InstrumentlampwiringI:Instrumentwiring第二
12、十四页，共47页。ConnectorMapmainwiring_RearNoDescriptionM3DIODE3M4DIODE4M6DCDC CONVERTERM7POWER S/WM8CUT OFF RELAYM9EM BREAKE LAMP RELAYL9DCDC CONVERTERM10FUSE BOXM13TOW S/WM15BACKUP BUZZERM20SUB ENCODERM21MOTOR CONTROLLERM27CHARGER GNDM28CHARGER SIGNALM29CONTACTOR CONM3048VM31EM BRAKE第二十五页，共47页。ConnectorM
13、apmainwiringrear2NoDescriptionM1SPLICE PACK AM2SPLICE PACK BM7POWER S/WM8CUT OFF RELAYM9EM BRAKE LAMP RELAYM13FUSE BOXM10FUSE BOXM13TOW S/WM14SPLICE PACKM15BACKUP BUZZERM16DIODEL10SPLICE PACK L:LampwiringIL:InstrumentlampwiringI:InstrumentwiringM:Mainwiring第二十六页，共47页。ConnectorMapInstrumentwiringNoDe
14、scriptionI2F/R SWITCHI3IGNITION S/WI4BATTERY GAUGE PINI7BRAKE OIL LAMPI8BRAKE OIL SENSORI9ACCELERATOR SENSORI10SPLICE PACK AIL1MULTI FUNCTION SWIL2BRAKE SWIL3LAMP IPIL5HEAD LAMP RELAYIL6FLASHER UNITIL9SPLICE PACK AL4LAMP MAINL:Lampwiring(Utilityonly)IL:Instrumentlampwiring(Utilityonly)I:Instrumentwi
15、ringM:Mainwiring第二十七页，共47页。ConnectorMapBATTERYCONTACTORwiring第二十八页，共47页。ConnectorMapCHARGERCONTACTORwiring第二十九页，共47页。ConnectorMapTRACTIONMOTORwiring第三十页，共47页。接触器家系圖中国中国(zhn u)威海机场威海机场出入境局广告出入境局广告 CT&T目录1.Motorcontrollerconnector2P,5P2.SplicePackAconnector2P,5P3.SplicePackBconnector2P,5P4.SplicePackC
16、connector2P,5P5.Lampwiring2P6.Lampwiring5P7.SplicePackAconnector2P,5P8.SplicePackCconnector2P,5P第三十一页，共47页。家系圖_Mainwiring2P第三十二页，共47页。家系圖_Mainwiring5P第三十三页，共47页。No From ToNo From ToNo From To308W/H-IP(B)M/CON315SUB SENSORM/CON307W/H-IP(B)M/CON314M/CONSUB SENSOR306W/H-IP(B)M/CON305AM/CONS/P C305BM/CO
17、NS/P C304AM/CONS/P C320Sub sensorM/CON304BM/CONS/P C303M/CONW/H-IP(B)310W/H-IP(B)M/CON318M/CONTOW s/w152M/CONW/H-IP(B)309W/H-IP(B)M/CON317CONTACTORCONTROLLERM/CON14AM/CONS/P A 2P,5PMotorcontrollerConnectorW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack第三十四页，共47页。NoColor From To No
18、Color From To81BCharger GNDSPLICEPACK A81F-JBW/H IP(B)SPLICEPACK A81ABCut off relay81GBEMI lamp relay81B BTOW s/w81H B48V in81DBBackup buzzer81JBFan LH81EBW/H IP(B)81KBFan RH151R/WContactor fan151AR/WW/H IP(B)14RPower s/w151BR/WKey14ARMotor controller151CR/WEM brake relay14BRW/H IP(B)151DR/WBimetal
19、key14CRW/H IP(B)2P,5PSplicepackAConnectorW/H:Wiring HarnessIP:In PanelM/CON:Motor ControllerS/P:Splice Pack第三十五页，共47页。No Color From To NoColor From To17R/YTOW s/wSPLICEPACK B19BBrEM lamp relaySPLICE PACK B17AR/YDiode 217BR/YDiode 319BrTOW s/w19ABrEM Brake171R/BEM Brake171AR/BDiode 313R/GCut off rela
20、y171BR/BDiode 413AR/GTOW s/w13BR/GW/H-IP(B)2P,5PSplicepackBConnectorW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack第三十六页，共47页。NoColor From To NoColor From To305SPLICEPACK CSPLICEPACK C305AL/BMotor controller304305BL/BMotor controller304AL/RMotor controller305CL/BDiode 1304BL/RMoto
21、r controller305DL/BDiode 2304CL/RDiode 5173173AR/GDiode 5173BR/GDiode 6172R/L172AR/LDiode 1172BR/LDiode 22P,5PSplicepackCConnector第三十七页，共47页。家系圖_Lampwiring2P第三十八页，共47页。接触器家系圖_Lampwiring5P第三十九页，共47页。NoColor From To NoColor From To513Or/WLamp mainSPLICEPACK A543G/YLamp mainSPLICEPACK A513AOr/WCombi la
22、mp LH543AG/YT/SIG LH513BOr/WCombi lamp RH543BG/YCombi lamp LH562Br/WLamp main544G/WLamp main562ABr/WCombi lamp LH544AG/WT/SIG RH562BBr/WCombi lamp RH544BG/WCombi lamp RH581HBCombi lamp RH541WFBC 3581JBCombi lamp LH541AWLamp main 581RBSplice pack ASplice 581541BWHorn581TBSplice pack ASplice 581T2P,5P
23、SplicepackAConnector第四十页，共47页。NoColor From To NoColor From To581RBSplice pack ASplice 581581MBLamp mainSplice 581581JBCombi lamp LHSplice pack A581B12V outSplice 581581HBCombi lamp RHSplice pack A581GBT/SIG RHSplice 581T581TBSplice pack ASplice 581T581FBT/SIG LHSplice 581T2P,5PSplicepackCConnector第四
24、十一页，共47页。ConnectorMap(5POnly)1.Lampwiring2.SplicePackAConnector3.SplicePackAConnector4.IPWiring5.SplicePackAConnector第四十二页，共47页。接触器(CONTACTOR)家系圖_Lampwiring5P第四十三页，共47页。NoColor From To NoColor From To522Or/WRelay lowSPLICEPACK ASPLICEPACK A522AOr/WHead lamp RH522BOr/WHead lamp LH512LLamp IP512ALBrea
25、k pedal s/w512BLMulti s/w532R/WRelay hi581RBSplice 581M532AR/WHead lamp RH581CBMulti s/w532BR/WHead lamp LH581DBRelay hi581EBRelay low581KBFlasher unit5P第四十四页，共47页。NoColor From To NoColor From To581RBSplice 581MSplice pack A581ABH/lamp RHSplice 581M581CBMulti s/wSplice pack A581BBH/lamp LHSplice 581
26、581DBFlash hiSplice pack A581MBLamp IPSplice 581M581EBRelay lowSplice pack A581KBFlasher unitSplice pack A5P第四十五页，共47页。家系圖_IPwiring5P第四十六页，共47页。NoColor From To NoColor From To15ARWW/H Body(B)SPLICEPACK A14ARW/H Body(B)SPLICEPACK A15BRWIgnition s/w14BRIgnition s/w15CRWBatt gauge pin414DRW/H Body(B)15DRWF/R switch15ERWOil pump15FRWW/H Body(B)81ABW/H Body(B)15GRWAccel sensor81BBBatt gauge pin215HRWW/H Body(B)81DBOil lamp15KRWSplice pack AOil sensor81EBW/H Body(B)81FBBrake lamp5PW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack第四十七页，共47页。