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1、电气系统教程2021/9/151PowerL1D1L2A+,B-ONconnectOFFB+,A-ONcutON二极管2021/9/15212V87直流接触器863085控制器Actuator怎样工作?2021/9/153直流接触器.MKeyKeySwitchSwitch80A80A80A80AM1 A1 A80A80A主主触触点点电流流80A80A线圈流圈流1A1A2021/9/154 电气系统流程图DC TO DCCONVERTERMOTORCONTROLLERBatteryMotorLightsHornState of charge indicator48V12VChargerKey s
2、witchF/R switchTacho meter ACC POS动力系统+驱动系统+电气装置2021/9/155Power System槪要1)Power system是 drive system 和 accessory system基础电源供应装.2)Power系统的构成要素是BATTERY,电瓶充电器,保险丝,KEY开关.充电器，温度传感器.3)6个 8 volt 锂电池,供应电源是48 volt.CHARGERAC 220VTow Drive s/wTemperature sensor2021/9/156Power System作動1)BATTERY充电器 连接220V电源,自动10
3、0%充电.2)充电中MOTOR 控制器的电路电源供应掐断，使车辆不允许动.3)电瓶充电器是温度传感器测量电瓶温度.电瓶温度50(122)时停止充电.CHARGERTow Drive s/wTemperature sensor2021/9/157Drive System槪要Drive system是指Main contactor,Motor controller,DC motor 充电状态显示器,Tacho meter,accelerator pedal,drive mode switch构成.MOTORCONTROLLERMotor充电状态显示器48V DC Battery powervia
4、main contactorKey switchF/R switchTacho meterACC POS2021/9/158槪要Main contactor是给drive motor controller准备供应电源.Drive SystemMain contactor375A2021/9/159槪要1.位置:后座椅下方2.作用:C zone 的大脑 Accelerator pedal,power mode switch,F/R switch等 接到输入信号后电瓶POWER 转换为驱动电机的力.Drive SystemMotor controller MOTOR CONTROLLER Tach
5、oM2021/9/1510作動1.开关 ON时自动工作2.MOTOR 控制器模块是只控制电机.Drive SystemMotor controller2021/9/1511槪要1.电瓶电源(48V)为了使用在 Accessory system 变换 12V ccessoty system 供应的是12V电源 headlights,taillights,turn signal lamp,brake lamp horn等使用.作動 开关“ON”时自动工作.Drive SystemDC/DC Converter2021/9/1512槪要加速及减速传感的输出值是传达到电机控制器,使电机的动力增加来控制
6、车辆速度.Drive SystemAccelerator position sensor2021/9/1513Drive SystemDrive motor槪要1.通过Main Contactor 48 volt的电源供应而驱动.MOTOR是直流串励。2.电机的速度是(RPM)电机后面符着 speed sensor (tachometer)作動1.ACCEL PEDAL 符着的加速油门传感为信号的基础,电机控制器控制电机驱动和速度.2.电机部分是单极驱动齿轮和 差动变速组装,驱动力即时传到.2021/9/1514Drive SystemSpeed sensor(tachometer)槪要 电机
7、销位置上的最小圆形磁铁.Operation 电机的转子(Armature)转时磁铁也跟着转动.磁铁的转动使传感工作信号传达到电机控制器.2021/9/1515电气装置Speed sensor(tachometer)DC TO DCCONVERTERHead lampStop lampTurn signalTail lampHorn 12V槪要C Zone的基本Accessory system是为了车辆的安全运行,head lights,tail lights,方向指示灯,起动灯,horn 等构成.作動通过DC/DC converter变化 12V的电源 Accessory system.202
8、1/9/1516Fuse&RelayAG:20A*3Main fuse:10A(手動,自動 共通)Inspection 85-86 Checking the current passage(re):30-87 Checking the curresistancent passage(power off):30-87 Checking the current passage(power on):2021/9/1517Circuit Diagram2021/9/1518Circuit Diagram combination switch2021/9/1519GE Controller diagra
9、mNoDescription1BATTERY2BATTERY3起步开关4前进开关5后退开关6SEAT 开关7ACCEL PEDAL SENSOR 输入信号8ACCEL PEDAL SENSOR 触点9ACCEL PEDAL SENSOR 5V供应电源10BACK UP BUZZER11Plug/RGN output signal+12V1.0V=Regen12SW1(BV)2021/9/1520GE Controller diagramNoDescription13不使用14speed 输入15Speed sensor 12V电源16不使用17Line contactor driver and
10、 suppression18Brake CTR Driver and suppression19不使用20Speed sensor 触点21SW222Serial receive/Dash display23Serial transmit/Dash display24空栏2021/9/1521Communication connectorNoDescription1234触点5+5V 供应电源6Cont/Store(IN)(Handset)7不使用8Value9Function10不使用11通迅连接12通迅连接输送13不使用14不使用install the program for new GE
11、 controller2021/9/1522Connector Map 目 录1.Main wiring_Frt2.Main wiring_Rear3.Main wiring_Rear24.Instrument wiring5.Battery contactor wiring6.Charger contactor wiring7.Traction Motor wiriing2021/9/1523Connector Map main wiring_FRTNoDescriptionL1右侧方向指示灯L2左侧方向指示灯L3HORNIL7右侧前照灯IL8左侧前照灯L:Lamp wiringIL:Ins
12、trument lamp wiringI:Instrument wiring2021/9/1524Connector Map main wiring_RearNoDescriptionM3DIODE3M4DIODE4M6DCDC CONVERTERM7POWER S/WM8CUT OFF RELAYM9EM BREAKE LAMP RELAYL9DCDC CONVERTERM10FUSE BOXM13TOW S/WM15BACKUP BUZZERM20SUB ENCODERM21MOTOR CONTROLLERM27CHARGER GNDM28CHARGER SIGNALM29CONTACTO
13、R CONM3048VM31EM BRAKE2021/9/1525Connector Map main wiring rear2NoDescriptionM1SPLICE PACK AM2SPLICE PACK BM7POWER S/WM8CUT OFF RELAYM9EM BRAKE LAMP RELAYM13FUSE BOXM10FUSE BOXM13TOW S/WM14SPLICE PACKM15BACKUP BUZZERM16DIODEL10SPLICE PACK L:Lamp wiring IL:Instrument lamp wiringI:Instrument wiring M:
14、Main wiring2021/9/1526Connector Map Instrument wiringNoDescriptionI2F/R SWITCHI3IGNITION S/WI4BATTERY GAUGE PINI7BRAKE OIL LAMPI8BRAKE OIL SENSORI9ACCELERATOR SENSORI10SPLICE PACK AIL1MULTI FUNCTION SWIL2BRAKE SWIL3LAMP IPIL5HEAD LAMP RELAYIL6FLASHER UNITIL9SPLICE PACK AL4LAMP MAINL:Lamp wiring(Util
15、ity only)IL:Instrument lamp wiring(Utility only)I:Instrument wiring M:Main wiring2021/9/1527Connector Map BATTERY CONTACTOR wiring2021/9/1528Connector Map CHARGER CONTACTOR wiring2021/9/1529Connector Map TRACTION MOTOR wiring2021/9/1530接触器 家系圖中中国国威海机威海机场场出入境局出入境局广告广告 CT&TCT&T目 录1.Motor controller co
16、nnector 2P,5P2.Splice Pack A connector 2P,5P3.Splice Pack B connector 2P,5P4.Splice Pack C connector 2P,5P5.Lamp wiring 2P6.Lamp wiring 5P7.Splice Pack A connector 2P,5P8.Splice Pack C connector 2P,5P2021/9/1531 家系圖_Main wiring2P2021/9/1532 家系圖_Main wiring5P2021/9/1533No From ToNo From ToNo From To3
17、08W/H-IP(B)M/CON315SUB SENSORM/CON307W/H-IP(B)M/CON314M/CONSUB SENSOR306W/H-IP(B)M/CON305AM/CONS/P C305BM/CONS/P C304AM/CONS/P C320Sub sensorM/CON304BM/CONS/P C303M/CONW/H-IP(B)310W/H-IP(B)M/CON318M/CONTOW s/w152M/CONW/H-IP(B)309W/H-IP(B)M/CON317CONTACTORCONTROLLERM/CON14AM/CONS/P A 2P,5PMotor contr
18、ollerConnectorW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack2021/9/1534 NoColor From To NoColor From To81BCharger GNDSPLICEPACK A81F-JBW/H IP(B)SPLICEPACK A81ABCut off relay81GBEMI lamp relay81B BTOW s/w81H B48V in81DBBackup buzzer81JBFan LH81EBW/H IP(B)81KBFan RH151R/WContactor
19、fan151AR/WW/H IP(B)14RPower s/w151BR/WKey14ARMotor controller151CR/WEM brake relay14BRW/H IP(B)151DR/WBimetal key14CRW/H IP(B)2P,5PSplice pack AConnectorW/H:Wiring HarnessIP:In PanelM/CON:Motor ControllerS/P:Splice Pack2021/9/1535 No Color From To NoColor From To17R/YTOW s/wSPLICEPACK B19BBrEM lamp
20、relaySPLICE PACK B17AR/YDiode 217BR/YDiode 319BrTOW s/w19ABrEM Brake171R/BEM Brake171AR/BDiode 313R/GCut off relay171BR/BDiode 413AR/GTOW s/w13BR/GW/H-IP(B)2P,5PSplice pack BConnectorW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack2021/9/1536 NoColor From To NoColor From To305SPLIC
21、EPACK CSPLICEPACK C305AL/BMotor controller304305BL/BMotor controller304AL/RMotor controller305CL/BDiode 1304BL/RMotor controller305DL/BDiode 2304CL/RDiode 5173173AR/GDiode 5173BR/GDiode 6172R/L172AR/LDiode 1172BR/LDiode 22P,5PSplice pack CConnector2021/9/1537 家系圖_Lamp wiring2P2021/9/1538接触器 家系圖_Lamp
22、 wiring5P2021/9/1539 NoColor From To NoColor From To513Or/WLamp mainSPLICEPACK A543G/YLamp mainSPLICEPACK A513AOr/WCombi lamp LH543AG/YT/SIG LH513BOr/WCombi lamp RH543BG/YCombi lamp LH562Br/WLamp main544G/WLamp main562ABr/WCombi lamp LH544AG/WT/SIG RH562BBr/WCombi lamp RH544BG/WCombi lamp RH581HBCom
23、bi lamp RH541WFBC 3581JBCombi lamp LH541AWLamp main 581RBSplice pack ASplice 581541BWHorn581TBSplice pack ASplice 581T2P,5PSplice pack AConnector2021/9/1540 NoColor From To NoColor From To581RBSplice pack ASplice 581581MBLamp mainSplice 581581JBCombi lamp LHSplice pack A581B12V outSplice 581581HBCom
24、bi lamp RHSplice pack A581GBT/SIG RHSplice 581T581TBSplice pack ASplice 581T581FBT/SIG LHSplice 581T2P,5PSplice pack CConnector2021/9/1541Connector Map(5P Only)1.Lamp wiring2.Splice Pack A Connector3.Splice Pack A Connector4.IP Wiring5.Splice Pack A Connector2021/9/1542接触器(CONTACTOR)家系圖_Lamp wiring5
25、P2021/9/1543 NoColor From To NoColor From To522Or/WRelay lowSPLICEPACK ASPLICEPACK A522AOr/WHead lamp RH522BOr/WHead lamp LH512LLamp IP512ALBreak pedal s/w512BLMulti s/w532R/WRelay hi581RBSplice 581M532AR/WHead lamp RH581CBMulti s/w532BR/WHead lamp LH581DBRelay hi581EBRelay low581KBFlasher unit 5P20
26、21/9/1544 NoColor From To NoColor From To581RBSplice 581MSplice pack A581ABH/lamp RHSplice 581M581CBMulti s/wSplice pack A581BBH/lamp LHSplice 581581DBFlash hiSplice pack A581MBLamp IPSplice 581M581EBRelay lowSplice pack A581KBFlasher unitSplice pack A5P2021/9/1545 家系圖_IP wiring5P2021/9/1546 NoColor
27、 From To NoColor From To15ARWW/H Body(B)SPLICEPACK A14ARW/H Body(B)SPLICEPACK A15BRWIgnition s/w14BRIgnition s/w15CRWBatt gauge pin414DRW/H Body(B)15DRWF/R switch15ERWOil pump15FRWW/H Body(B)81ABW/H Body(B)15GRWAccel sensor81BBBatt gauge pin215HRWW/H Body(B)81DBOil lamp15KRWSplice pack AOil sensor81EBW/H Body(B)81FBBrake lamp 5PW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack2021/9/1547