《BTPLpresentation印工厂学习教程.pptx》由会员分享，可在线阅读，更多相关《BTPLpresentation印工厂学习教程.pptx（32页珍藏版）》请在taowenge.com淘文阁网|工程机械CAD图纸|机械工程制图|CAD装配图下载|SolidWorks_CaTia_CAD_UG_PROE_设计图分享下载上搜索。
1、11956 BonfiglioliisfoundedinBolognabyClementinoBonfiglioli,thecompanyscurrentChairman.1964 TheRAEseriesdual-stageplanetarygearunitisdesignedandpatented.1975AcquisitionofTrasmital,amanufacturerofplanetarygearunitsfordiggers,roadpaversandwindturbines.1982Bonfigliolistartsitsinternationalizationstrateg
2、y,leadingtotheopeningofbranchofficesworldwide.1999TheBonfiglioliTransmissionPvtLtd.factoryisopenedinChennai,India.2006Bonfigliolicelebratesits50thanniversary:confirmationofthecompanyssuccess.Bonfiglioli Milestones “Today the company has production plants and branches in 14 countries,with a global wo
3、rkforce of more than 2500 and a turnover in excess of Euro 610 million.”第1页/共32页第一页，编辑于星期五：十二点二十四分。BTPL Germany Italy Slovakia Vietnam Australia India Brazil Canada China England France New Zealand Singapore Greece South AfricaSweden USA Turkey Bonfiglioli Manufacturing Locations Bonfiglioli Sales O
4、fficesSupply from BTPL第2页/共32页第二页，编辑于星期五：十二点二十四分。3BTPL overviewTurn over51 millon euro Employees450 Built up area 17,000 sqmArea for expansion 19,892 sqmTotal investment 70 million euro 第3页/共32页第三页，编辑于星期五：十二点二十四分。4Quality Policy Bonfiglioli Transmissions pvt.Ltd.Quality Policy is to consistently and
5、 continually accomplish the strategic and improved goals of“On Time Delivery”,Systematic Up gradation of Products,Quality,and Services,with the accent at all times on,One level of International Quality,the product reliability and a“Total Customer Satisfaction”.第4页/共32页第四页，编辑于星期五：十二点二十四分。5BTPL Produc
6、ts2000AS Inline Helical Gear Box Production-Industrial application2001TA Production/Indigenization-Industrial application2003&04300 series Production/Indigenization-Industrial application2005Industrial gear boxes and sub assemblies to planetary gear boxes 2006Planetary gear boxes for Windmill Applic
7、ation第5页/共32页第五页，编辑于星期五：十二点二十四分。6BTPL Manufactured products 2000AS Inline Helical Gear Box Production-Industrial application2001TA Production/Indigenization-Industrial application2008&09300 series planetary gear boxes for Industrial/Windmill application2006700 MT series gear boxes wind mill applicat
8、ion.2009-2010Start up activities of mobile gear box production.第6页/共32页第六页，编辑于星期五：十二点二十四分。7About BTPL BTPL manufacturing activity started in the year 2000 and has successfully completed 10 years of operations and sold over 1.8 million gearboxes/geared motors.BTPLs core competency is to make Geared M
9、otors for Industrial,planetary Gear boxes for mobile and Wind Mill applications and export to parent company and customers outside India.BTPL has a strategic position in its Group in terms of Product Realization to meet customer requirements and operates on common SAP platform with parent company.BT
10、PL has achieved Market Leadership in its domain of operations,in short span of Ten years and have won the confidence of Domestic and International Customers.第7页/共32页第七页，编辑于星期五：十二点二十四分。8BTPLhasWorldClassManufacturingfacilitiessuchasMachiningcenters,GearManufacturingequipmentsforproductionofPinionShaf
11、ts,Housings,PlanetCarriersSunGearsPlanetGearsetc,etc.,Thetechnologybehindthemanufacturingandinspection/testingareinlinewiththeInternationalQualitystandardsestablishedbyTrasmitalBonfiglioli.BTPLs manufacturing Capabilities specific Mobile Gear Boxes 第8页/共32页第八页，编辑于星期五：十二点二十四分。9BTPLs Assembly Capabili
12、ties specific Mobile Gear Boxes BTPLassemblyhasgotthefollowingfacilitytoproducethemobileapplicationgearboxes.MainAssembly,OutputSubAssembly,ReductionStageAssemblyRuntestandAirLeakTestfacilitiesPaintShopfacilities.Assemblytesting,electricalmotor&hydraulicmotortestingfacilityIthasgotacapacitytoproduce
13、&assemble2000mobileandplanetaryGearboxes/month第9页/共32页第九页，编辑于星期五：十二点二十四分。10Validations TheproductandtheprocessundergoestwotiervalidationsBTPL(Chennai)&TrasmitalBonfiglioli(Italy)Training&verificationrequirementsofassemblyisprovidedbyTrasmitalBonfiglioli-Italy.Periodicalauditsonpartsandtheassemblyals
14、oconductedbyTrasmitalBonfiglioliItaly.第10页/共32页第十页，编辑于星期五：十二点二十四分。11Manufacturing Capabilities 第11页/共32页第十一页，编辑于星期五：十二点二十四分。12Production FacilitiesHMC第12页/共32页第十二页，编辑于星期五：十二点二十四分。13Production machines 第13页/共32页第十三页，编辑于星期五：十二点二十四分。14Production machines第14页/共32页第十四页，编辑于星期五：十二点二十四分。15BTPL Manufacturing
15、BTPL manufacturing facilities have been well integrated with the capability to produce Geared parts,(including pinion shaft manufacturing Housing ,complete Heat treatment&assembly and testing.It has its key personnel trained at Bonfiglioli-Italy Product design,manufacturing concept are received from
16、 Head Quarters.BTPLs manufacturing facilities are flexible in nature and provide adequate back-up resources.The product manufacturing plan is integrated with Bonfiglioli,both for process and conformance.It has two tier approval process for the parts and assembly prior to usage.BTPL,has a two tier ap
17、proach to its manufacturing and supplier base development.第15页/共32页第十五页，编辑于星期五：十二点二十四分。16World Class Manufacturing FacilitiesEquipmentMakeTo produce Turn Mill CentersMazak IntegrexHorizontal/Vertical/Turning CentersMazakInternal/External GrindersStuders/VoumardGear Manufacturing gear cutting,shaving
18、,gear grinding Gleason/Pfauter/Reishauer第16页/共32页第十六页，编辑于星期五：十二点二十四分。17BTPL Production FacilitiesEquipment GroupNo.ofMachinesNew ExpectedBroaching31GearGrinding41GearShaping21HeatTreatment61HMC5-Hobbing92IDGrinding3-ODGrinding6-VTL1-VMC2-TurningCentres6-TurnMillCentres-Mazak/Integrex41Gearshaving41第
19、17页/共32页第十七页，编辑于星期五：十二点二十四分。18Mobile equipment Components Manufactured in BTPL第18页/共32页第十八页，编辑于星期五：十二点二十四分。19Assembly and paint shop capabilities第19页/共32页第十九页，编辑于星期五：十二点二十四分。20Assembly&Paint Shop第20页/共32页第二十页，编辑于星期五：十二点二十四分。21Assembly of mobile Gear Box 第21页/共32页第二十一页，编辑于星期五：十二点二十四分。22BTPL Assembly
20、FacilitiesEquipment GroupNo.of MachinesInputSubAssy2OutputSubAssy4PlanetarySubAssy4MainAssy&Testing4TestBench1PaintShop1第22页/共32页第二十二页，编辑于星期五：十二点二十四分。23Mobile Application JCB(India)-700 T-slew drives Codes already under development 2T 261608090 7T 09 2 F*LE 1 S 009 A 17 T BR TS 2T 709 T 20 16 A 01 7
21、T 09 2 FXLE S 022 A 16.9 Y 10 T VJ U 22C第23页/共32页第二十三页，编辑于星期五：十二点二十四分。24BTPL Production volumes第24页/共32页第二十四页，编辑于星期五：十二点二十四分。QUALITY ISO 9001 Certified since Dec 2001(ISO 9001:2008 from Jun09)第25页/共32页第二十五页，编辑于星期五：十二点二十四分。26Quality Equipments MICRO SCOPESPECTROGEAR TESTER第26页/共32页第二十六页，编辑于星期五：十二点二十四
22、分。27Some of the Quality Equipments CMM2GearTester2DigitalHeightGage3Microvickers1Microscope2MagneticParticleInspection2RoundnessTester1Profileprojector1Linearmeasuringinstrument1Profilometer(Expectedshortly)1第27页/共32页第二十七页，编辑于星期五：十二点二十四分。28Quality Assurance(including metallurgy)IncomingInspectionMet
23、allurgyInprocess(M/c)AssemblyCalibrationQualitySystemsAuditCertificateDimensionalInspectionforRegularProductsNewProductsSupplierEvaluationSupplierVisitsNewProductInspectionGRNClosureVendorNotificationsInspectionofBar/Casting/Forging/ExternalHeatTreatmentInspectionofInhouseHeatTreatmentInspectionofNe
24、wComponentsSupplierEvaluationSupplierVisitsFirstOffInspectionforEverySetup/MachinePatrolinspectionNewSamplesInspection/BRI/TB/InternalFeedbackProcessCapabilityStudiesandfeedbackFinalInspectionGearboxapproval1stoffandperiodicalapprovalBatchapprovalforthepaintedgearbox.auditofthegearboxCustomerComplai
25、ntAnalysis&ActionsCalibrationofMeasuringEquipment(Internal)CoordinationforExternalCalibrationofMeasuringEquipmentPlanningforNewGageProcurementInternalAuditPlanning&ExecutionMRMPlanningCoordinateforExternalAuditsFocusonImprovementofQMSIssue&ControlofStandardsComponentAuditTorqueAuditLubricationAuditG
26、earBoxAuditTestCertificatecumWarrantyCertificateProduct/CustomerspecificInspectionReports第28页/共32页第二十八页，编辑于星期五：十二点二十四分。Quality Assurance Plan第29页/共32页第二十九页，编辑于星期五：十二点二十四分。30Raw material used PartsRaw material usedHousing,motor flangeSG Iron(500/7)600/10&700/2 Gears 20 MnCr5Shafts 17Ni CrMo6-4,EN24,第
27、30页/共32页第三十页，编辑于星期五：十二点二十四分。31Customer Satisfaction SurveyInter company Rating by Bonfiglioli on BTPL2008Quality Overall Ridutori(BRI)99.4%98.1%Trasmital (TB)98.3%97.0%for 2008*RatingSatisfied DelightedTotal Product Reliability 28.4%65.2%94%Product performance 19%76%94%*Note:Survey conducted by BDB Q-SAMM OEM RatingCustomer Complaints-PPM YearPPM2008 864 PPM2009(YTD)600 PPM2010 target 500 PPM 第31页/共32页第三十一页，编辑于星期五：十二点二十四分。32感谢您的观看。第32页/共32页第三十二页，编辑于星期五：十二点二十四分。