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1、精选学习资料 - - - - - - - - - 密炼机 Banbury mixer 一轮开练机 One-wheel open mill 压片机 TablettingSheeting mill 橡胶、炭黑；软化剂等母炼胶的药品Master batchmedicine chemical including rubber, carbon soot black and softener 造粒后的终炼药品自动计量、气动输送,自动震惊加入Final mixing agent after pelleting is automatically measured, it is conveyed by pneu
2、matic power and fed with automatic vibration. Chemical weighing and vibration and auto sending system 胶片冷却 Film cooling batch off system 存放 Deposit 设备用途 Equipment use：Equipment use 采纳一台密炼机与多台开炼机群按程序要求自动进行多段混炼与制成终炼胶；Use one set of Banbury mixer to carry out multi-stage mixing with multiple open mill
3、group to manufacture final mixing rubber. 设备特点 Equipment characteristics 主机有：一台密炼机与多台开炼机群组成；The main machine consists of one Banbury mixer and multiple open mill group.辅机有：翻胶冷却装置,导胶装置,进胶输送系统；出胶输送系统药品称量系统、药品输 送系统、药品复检称量系统、药品投入装置、冷却水掌握系统、胶片冷却装置、电气掌握 系统组成；The auxiliary machine consists offolding backov
4、erturn rubber cooling equipment, Blender rubber guide equipment, rubber inletfeeding system .Rubber out sending system .chemical weighing sytem .chemical sending system ,chemical re-check system ,chemical feeding system ,cooling water control system , rubber sheet cooling system ,electrical control
5、system . and conveying system, rubber outlet output conveying system agent weighing system, agent conveying system, agent rechecking and weighing system, agent feed equipment, cooling water control system, rubber sheetbatch off cooling equipment, electric control system. 名师归纳总结 主要技术参数Main technical
6、parameters 开炼机型号 /数量压片机型号 /数量第 1 页,共 14 页序号密 联 机 型 号 / 数 量1 Banbury mixer Open mill Tabletting sheeting model/quantitymodel/quantitymill model/quantityGK270/1 台XK660/7 台XK610/1 台2 GK270/1 set XK660/7set XK610/1set 密炼机一次投胶量密炼机混炼胶排放周密炼机排胶温度3 One time rubber 期Rubber discharge mixing volume of the Mixed
7、 compound temperature of the rubber mixing discharge period of banbury mixermachine the banbury mixer120-160 210kg 250 秒/次4 开炼机排胶温度250 s/once 药品投入周期开炼机排胶周期Rubber discharge Rubber discharge Agent feed period temperature of open period of open mill5 mill 250 秒/次1200 秒/次75-85 - - - - - - -精选学习资料 - - -
8、- - - - - - 1200s/once 250 s/once 设备用途 Equipment use：通过胶片冷却联动线的浸渍,挂胶风冷、摆放叠片给下道工序；Through the soaking of rubber tabletsheetcooling linkage Batch off line, It is include dipping , fan cooling ,packer stacker to next process . suspend rubber and cool, place the overlapped tablet sheet for next procedur
9、e. 设备特点： Equipment characteristics 接取输送机、打标装置、浸渍冷却装置、胶片挂胶输送装置、一楼摆胶叠片装置、二楼提 升输送机、二楼摆胶叠片装置、切胶装置等组成；It consists of receiving &take-upconveying machine, print system , dipping , fan cooling , first floor packer stacker , liftting to second floor , and packer stacker on second floor ,cutting unit . marki
10、ng equipment, soaking & cooling equipment, rubber tablet sheet rubber suspending equipment, first floor rubber tabletsheet overlapping equipment, second floor hoisting machine, second floor rubber tablet sheetoverlapping equipment and rubber cutting equipment . 主要技术参数Main technical parameters 胶片厚度生产
11、线速度序号 胶片宽度1 Rubber tabletsheetRubber tabletsheetProduction line speed width thickness Max.900mm Max.12mm M a 40mm/min2 胶片贮藏温度一次胶料重量摆放长度精度3 Rubber sheetreserve One time rubber Deposite length temperature material weight precision Max.4 3250-350 公斤 /批 50mm 4 胶片纵裁宽度托盘进出摆胶片方式胶 片采样 方式5 Rubber sheet Packe
12、r stacker method Rubber sheet longitudinal width Rubber sheet placing sampling methodmethod at inlet and 80mm-100mm outlet 自动 Automatic 自动Automatic 设备用途 Equipment use：用于对压延后的大卷纤维帘布进行的45 /88 /90 的裁断与自动搭接,自动对接；It is used in the 45 /88 /90 Cord fabric cutting, automatic splicing production line cutting
13、 and automatic lapping and jointing to big roll ply after calendering 设备特点： Equipment characteristics:双工位导开装置、储布机构、裁断输送装置、真空吸特装置、自动搭接装置、输出输送机、组合刺孔纵裁装置、双工位卷取装置组成；名师归纳总结 It consists of dual station unwinding let off unit, fabric storing mechanism, 第 2 页,共 14 页cutting & conveying unit, vacuum suction u
14、nit, automatic jointing unit, - - - - - - -精选学习资料 - - - - - - - - - removing and outputconveying machine, combined perforating and longitudinal cutting unit, dual station winding unit.主要技术参数Main technical parametersMain technical parameters序号 导开帘布宽度45 接头方式裁断的帘布宽裁断的帘布角度度Unwinded cord let Cutcord Cutc
15、ordfabricangleOff fabric width fabric width1 1500mm 350mm-1300mm 88 /90 2 帘布裁断长度误差帘布裁断次数帘布纵裁精度Cut times of Longitudinal Cord fabriccut the cord cutting precision length error fabricof the cord fabric3 2mm 15 次/ 分钟 1mm 15 times/min 4 88 /90 自动接帘布自动接头帘布自动接头次数误差头方式Automatic Automatic jointing 88 /90 45
16、 jointing jointing times of the cord automatic methoderror of the fabricjointing method cord fabric搭接 4-2mm/对5 搭接 / 对接手动搭接接 0-1mm 12 次/ 分钟Manual Lapping4-2mm 12 times/min Lapping/jointinglapping /jointing0-1mm 88 /90 / 纤维帘布自动裁断接头纵裁生产联动线88 /90 Cord fabric cutting, automatic splicing production line88
17、 /90 /fiber cord fabric automatic cutting,jointing and longitudinal cutting production linkage line 设备用途 Equipment use用于对压延后的大卷纤维帘布进行90 或 88 的载断与自动搭接与自动对接；It is used in the 90 or 88 cutting and automatic lapping or automatic jointing of big batch of fiber cord fabric.设备特点： Equipment characteristics:
18、双工位导开装置、储布机构、裁断输送装置、真空吸特装置、自动搭接对接装置、输出输送机、组合刺孔纵裁装置、二组供料输送机、二组双工位卷取装置组成；It consists of dual station unwinding let-offunit, fabric storing mechanism, cutting & conveying unit, vacuum suction unit, automatic lapping&jointing unit, 名师归纳总结 removing and conveying machine, combined perforating and longitud
19、inal cutting 第 3 页,共 14 页- - - - - - -精选学习资料 - - - - - - - - - unit, two sets of material supplying conveying machine, two sets of dual station winding unit. 主要技术参数 Main technical parameters序号 导开帘布宽度Width 裁断的帘布宽度裁 断 的 帘 布 角 度1 of guide cord fabricCutcord fabric Cutcord widthfabricangle1500mm 350mm-1
20、300mm 88 /90 2 帘布裁断长度误差帘布裁断次数cord 帘 布纵裁 精度Cord fabriccut fabric cutting timesLongitudinal length errorcutting precision of the cord fabric3 2mm15 次/ 分钟 1mm 15 times/min4 88 /90 自动接头帘 布 自 动 接 头 误 差帘 布 自 动 接 头 次 数5 方式Automatic jointing Automatic jointing 88 /90 automatic error of the cord times of the
21、 cord joint modefabricfabric搭接 / 对接搭接 4-2mm/对接0-12 次/ 分钟Lapping/joint 1mm 12 times/minLapping4-2mm /jointing0-1mm设备用途 Equipment use ：用于轿车及轻卡子午胎冠带条的纵向裁断和卷取；It is used for light truck cap strip longitudinal cutting and winding the longitudinal cutting and winding of coronal cap strip of radial tyre in
22、 cars and light-duty trucks.设备特点 Equipment characteristics:单工位导开装置,BST边缘跟踪器纠偏装置,多刀纵裁装置,多工位独立卷取装置组成；It consists of single station unwinding let-off unit, BST edge tracer alignment system, multi-cutter longitudinal cutting unit and multi-station separate winding unit. 主要技术参数 Main technical parameters
23、名师归纳总结 序号 导开帘布宽度最大导开料卷直径冠带层调偏精度宽度第 4 页,共 14 页1 Width of guide cord Maximum let-off Alignment precision fabricmaterial coil diameter and width in coronal layercap strip 100mm-200mm 700mm 88 /90 - - - - - - -精选学习资料 - - - - - - - - - 2 冠带层纵裁宽度冠带层纵裁宽度误差冠带层纵裁的形式Longitudinal cutting Error of longitudinal
24、Longitudinal cutting width of cap stripcutting width of cap form of cap stripstrip3 10mm-20mm 0.5mm 元盘刀 / 美工刀Rotary disc knife/knife4 冠带层裁刀最多数量 冠带层缠绕最大直径 冠带层纵裁的线速度Maximum cutter Maximum winding Linear velocity of number in cap strip diameter in cap strip longitudinal cutting in cap strip5 12-22 工位45
25、0mm 4-80m/min 12-22 stations设备用途 Equipment use单线钢丝缠绕法生产的巨型 / 六角形断面钢丝圈,可同时缠绕 6 个钢丝圈；Giant type/hexogonal section wire loop beadand it can wind 6 nos bead 设备特点： Equipment characteristics:6 工位钢丝盘导开机构,钢丝预热装置,65 销钉式冷喂料挤出机、冷却牵引储料机构、钢丝圈缠绕主机、钢丝圈夹持机械手、钢丝圈收取机构组成；It consists of 6-station wire let-off unwinding
26、 mechanism, wire pre-heating equipment, 65 pin type cold feed extruding machine, cooling driving storing mechanism, wire loop bead winding main machine, wire loop beadholding machine hand and wire loop bead collecting mechanism etc.主要技术参数 Main technical parameters序号 钢丝导开装置钢丝圈尺寸范畴钢丝圈断面外形1 Wire unwind
27、ing let-Dimensional range of Sectional form of wire off equipment the wire loopbeadloopbead6 工位 6-station12-20 矩形 / 六角形Rectangle /hexagon 2 钢丝圈层数范畴钢丝直径范畴钢丝圈搭头长度范畴3 Layer number range Wire diameter range Wire loopbeadlap of wire loop beadlength range 3-10 层 3-10layer 0.9-1.2mm 0mm-100mm 4 钢丝牵引速度钢丝圈生产
28、才能钢丝圈接取方式5 Wire pulling speed Wire loopbeadBaed take-off mannerproduction capability不低于 220m/每分钟自动 Automatic 4 条 /分钟胎圈（14No less than 寸 20 转）220m/min 4pcs/min tyre bead（14inch 20 rotation）名师归纳总结 - - - - - - -第 5 页,共 14 页精选学习资料 - - - - - - - - - 设备用途 Equipment use Equipment use用于将挤出的三角胶芯贴合到钢丝圈上,完成钢丝胎
29、圈的帖合；It is used to joint the extruded triangle rubberapex core to baed to finish the jointing of wire tyre bead. 设备特点 Equipment characteristics:90 销钉式冷喂料挤出机,三角胶断面力矩牵引装置、胶冷却装置、风冷冷水 /冷风机组、胶条送料裁断装置、帖合成型装置组成；90 pin type cold feeding extruding machine, triangle rubber apex section torque traction unit, r
30、ubber cooling unit, air cooling 主要技术参数 Main technical parameters 序号 适用钢丝规格圈范畴 钢丝圈内直径范畴 钢丝圈断面外形Applicable baed Baed inner diameter Section form of baed specification range range baed 1 13-19 30mm-495mm 矩形 / 六角形2 胎圈宽度范畴 三角胶高度范畴 三角胶芯厚度范畴Tyre bead width range Triangle Triangle rubberapexheight rubberape
31、x core range thickness range 3 6mm-9.5mm 20mm-60mm 5mm-12mm 4 三角胶芯的角度 三 角 胶 接 头 角 度 贴合接头搭接Triangle Triangle Joint, junction, rubberapexcore angle rubberapexjoint angle lapping 5 9090 -95 半 自 动 Semi-automatic设备用途 Equipment use本生产线适用于排压法制造的方断面钢丝圈,可同时缠绕 2-4 个钢丝圈；This production line is applicable for s
32、quare section wire roop beadmanufactured with discharge pressure method.设备特点 Equipment characteristics:22 工位钢丝盘导开机构,钢丝预热装置,90 销钉式冷喂料挤出机、冷却牵引储料机构、钢丝圈缠绕主机、钢丝圈夹持机械手、钢丝圈收取机构组成；It consists of 22-station wire coil unwinding let-off mechanism, wire pre-heating unit, 90 pin type cold feeding extruding machi
33、ne, extruder cooling, traction and material storing mechanism, baed winding main machine, baed holding mechanical hand and baed collecting unit. 主要技术参数Main technical parameterslet-off 钢丝圈尺寸范畴钢丝圈断面外形序号 钢丝导开装置1 Wire Baed dimension range Baed section form equipment 12-24 矩形 Rectangular22 工位22-station名师
34、归纳总结 2 钢丝圈层数范畴钢丝直径范畴钢丝圈搭头长度范畴第 6 页,共 14 页Baed layer number Wire diameter range Baed lapping length range range - - - - - - -精选学习资料 - - - - - - - - - 3 3-10 层 3-10 layers0.9-1.2mm10mm-100mm 4 钢丝牵引速度钢丝圈生产才能钢丝圈接取方式5 Wire traction speed Baed production Baed collecting Max150m/min capability method 5-8 秒
35、/次自动 Automatic5-8 s/once 冠带层宽带 / 薄片胶多刀纵裁机生产联动线Coronalcaplayer width/thin rubber multi-cutter longitudinal cutting production linkage line. 设备用途 Equipment use用于对压延的大卷纤维帘布冠带的分切与薄片胶的分切；It is used for thd splitting of rolled big batch fiber cord fabric coronal belt and splitting of thin rubber. 设备特点 Equ
36、ipment characteristics:单工位导开装置、储布机构、冠带层宽带多刀纵裁装置、薄片胶多刀纵裁装置、双工位卷取装置、废料剥离卷取装置组成,实现一机二用；Single-station let-off mechanism, fabric storing mechanism, coronal belt layer multi-cutter longitudinal cutting unit, thin rubber multi-cutter longitudinal cutting unit, dual station winding unit, scrap peeling & wi
37、nding unit, therefore, it can realize dual functions in one machine.主要技术参数 Main technical parameters 序号 导开帘布宽度冠带层裁断的宽度薄片胶裁断的宽度1 Let-off cord fabric Coronal caplayer Thin rubber cutting width cutting widthwidth1500mm 100mm-200mm 100mm-200mm 2 冠带层纵裁宽度误差薄片胶纵裁宽度冠带层纵裁的形式Coronalbeltcaplayer Thin rubber Co
38、ronal longitudinal longitudinal cutting belt caplayer cutting width errorwidthlongitudinal cutting form3 0.5mm 0.5mm成组浮动美工刀Unit floating knife名师归纳总结 4 冠带层纵裁的线速度薄片胶纵裁宽度误差薄 片 胶 纵 裁 的 形 式第 7 页,共 14 页Coronal Thin rubber Thin rubber multi-belt caplayer longitudinal cutting cutter longitudinal longitudina
39、l width errorcutting formcutting linear - - - - - - -精选学习资料 - - - - - - - - - speed5 4-60m/min 4-60m/min 成组元盘刀Unitrotary disc knife 45 挂胶帘布多刀纵裁机45 rubber suspending cord fabric multi-cutter cutting machine设备用途 Equipment use用于 45 纤维帘布纵向裁断和卷取,向下道工序（内外包布）供料设备特点 Equipment characteristics:单工位导开装置、BST 边缘跟
40、踪器纠偏装置、储布机构、多刀纵裁装置、双工位卷取装置、张力掌握装置组成；It consists of single station let-offunit, BST edge tracer alignment system, fabric storing mechanism, multi-cutter longitudinal cutting unit and dual station winding unit.主要技术参数Main technical parameters 最大导开料直径帘布胶裁断的宽度序号 导开帘布宽度1 Let-off cord fabric Maximum let-of
41、f Cord fabric rubber width material diameter cutting width 900mm 900mm35mm-100mm 2 帘布裁断的宽度误差帘布纵裁宽度误差纵裁的形式Form of 3 Width error of cord Width error of cord longitudinal cuttingfabric cutting fabric longitudinal cutting 多级增压元盘立刀 0.5mm 0.5mmMulti-stage pressure boostdisk vertical cutter4 帘布裁刀最多数量帘布缠绕最大
42、直径帘 布 纵 裁 的 线 速 度5 Maximum cord fabric Maximum diameter of Linear speed of cord cutter cord fabric winding fabric longitudinal cutting10 个600mm 4-50m/min 全钢成品轮胎自动检测输送联动机All-steel finished product tyre automatic detection & conveying linkage machine 设备用途 Equipment use全钢半钢轮胎硫化后输送至检测设备的自动化物流系统After the
43、 vulcanization of all-steel and semi-steel tyre, they are conveyed to automatic logistics system of detection equipement. 设备特点 Equipment characteristics:本系统自动化程度高、削减人工搬运量,降低劳动强度,提高生产效率；而条形码的扫描等,便于成品轮胎的信息治理名师归纳总结 This system has high automation level and it can reduce the artifitial 第 8 页,共 14 页transporation labor, reduce the