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1、密炼机 Banbury mixer一轮开练机One-wheel open mill压片机 TablettingSheeting mill 橡胶、炭黑。软化剂等母炼胶的药品Master batchmedicinechemical including rubber, carbon soot black and softener 造粒后的终炼药品自动计量、气动输送，自动震动加入Final mixing agent after pelleting is automatically measured, it is conveyed by pneumatic power and fed with auto
2、matic vibration. Chemical weighing and vibration and auto sending system 胶片冷却Film cooling batch off system 存放 Deposit设备用途 Equipment use：Equipment use采用一台密炼机与多台开炼机群按程序要求自动进行多段混炼与制成终炼胶。Use one set of Banbury mixer to carry out multi-stage mixing with multiple open mill group to manufacture final mixin
3、g rubber. 设备特点 Equipment characteristics主机有：一台密炼机与多台开炼机群组成。The main machine consists of one Banbury mixer and multiple open mill group.辅机有：翻胶冷却装置，导胶装置，进胶输送系统。出胶输送系统药品称量系统、药品输送系统、药品复检称量系统、药品投入装置、冷却水控制系统、胶片冷却装置、电气控制系统组成。The auxiliary machine consists offolding backoverturn rubber cooling equipment, Bl
4、ender rubber guide equipment, rubber inletfeeding system .Rubber out sending system .chemical weighing sytem .chemical sending system ,chemical re-check system ,chemical feeding system ,cooling water control system , rubber sheet cooling system ,electrical control system . and conveying system, rubb
5、er outlet output conveying system agent weighing system, agent conveying system, agent rechecking and weighing system, agent feed equipment, cooling water control system, rubber sheetbatch off cooling equipment, electric control system. 主要技术参数Main technical parameters 序号密 联 机 型 号 / 数 量Banbury mixer
6、model/quantity开炼机型号 /数量Open mill model/quantity压片机型号 /数量Tabletting sheeting mill model/quantity1 GK270/1 台GK270/1 set XK660/7 台XK660/7set XK610/1 台XK610/1set 2 密炼机一次投胶量One time rubber mixing volume of the rubber mixing machine 密炼机混炼胶排放周期Mixed compound discharge period of the banbury mixer密炼机排胶温度Rubb
7、er discharge temperature of the banbury mixer3 210kg 250 秒/次250 s/once 120-1604 开炼机排胶温度Rubber discharge temperature of open mill 开炼机排胶周期Rubber discharge period of open mill药品投入周期Agent feed period 5 75-85 1200 秒/次250 秒/次精选学习资料 - - - - - - - - - 名师归纳总结 - - - - - - -第 1 页，共 14 页1200s/once 250 s/once 设备
8、用途 Equipment use：通过胶片冷却联动线的浸渍，挂胶风冷、摆放叠片给下道工序。Through the soaking of rubber tabletsheetcooling linkage Batch off line, It is include dipping , fan cooling ,packer stacker to next process . suspend rubber and cool, place the overlapped tablet sheet for next procedure. 设备特点： Equipment characteristics接取
9、输送机、打标装置、浸渍冷却装置、胶片挂胶输送装置、一楼摆胶叠片装置、二楼提升输送机、二楼摆胶叠片装置、切胶装置等组成。It consists of receiving &take-upconveying machine, print system , dipping , fan cooling , first floor packer stacker , liftting to second floor , and packer stacker on second floor ,cutting unit . marking equipment, soaking & cooling equipm
10、ent, rubber tablet sheet rubber suspending equipment, first floor rubber tabletsheet overlapping equipment, second floor hoisting machine, second floor rubber tablet sheetoverlapping equipment and rubber cutting equipment . 主要技术参数Main technical parameters 序号 胶片宽度Rubber tabletsheetwidth 胶片厚度Rubber ta
11、bletsheetthickness 生产线速度Production line speed 1 Max.900mm Max.12mm Ma40mm/min2 胶片贮藏温度Rubber sheetreserve temperature 一次胶料重量One time rubber material weight 摆放长度精度Deposite length precision 3 Max.4 3250-350 公斤 /批50mm 4 胶片纵裁宽度Rubber sheet longitudinal width 托盘进出摆胶片方式Packer stacker method Rubber sheet pl
12、acing method at inlet and outlet 胶片采样方式Rubber sheet sampling method5 80mm-100mm 自动Automatic 自动 Automatic 设备用途 Equipment use：用于对压延后的大卷纤维帘布进行的45/88 /90 的裁断与自动搭接，自动对接。It is used in the 45 /88 /90 Cord fabric cutting, automatic splicing production line(cutting and automatic lapping and jointing to big r
13、oll ply after calendering ) 设备特点： Equipment characteristics:双工位导开装置、储布机构、裁断输送装置、真空吸特装置、自动搭接装置、输出输送机、组合刺孔纵裁装置、双工位卷取装置组成。It consists of dual station unwinding let off unit, fabric storing mechanism, cutting & conveying unit, vacuum suction unit, automatic jointing unit, 精选学习资料 - - - - - - - - - 名师归纳总结
14、 - - - - - - -第 2 页，共 14 页removing and outputconveying machine, combined perforating and longitudinal cutting unit, dual station winding unit.主要技术参数Main technical parametersMain technical parameters序号 导开帘布宽度Unwinded cord let Off fabric width 裁断的帘布宽度Cutcord fabric width裁断的帘布角度Cutcordfabricangle1 1500
15、mm 350mm-1300mm 88/90 2 帘布裁断长度误差Cord fabriccut length error 帘布裁断次数Cut times of the cord fabric帘布纵裁精度Longitudinal cutting precision of the cord fabric3 2mm 15 次/ 分钟15 times/min 1mm 4 88/90 自动接头方式88 /90 automatic jointing method 45接头方式45 jointing method帘布自动接头误差Automatic jointing error of the cord fabr
16、ic帘布自动接头次数Automatic jointing times of the cord fabric5 搭接 / 对接Lapping/jointing手动搭接Manual lapping 搭接 4-2mm/对接 0-1mm Lapping4-2mm /jointing0-1mm 12 次/ 分钟12 times/min 88 /90 / 纤维帘布自动裁断接头纵裁生产联动线88 /90 Cord fabric cutting, automatic splicing production line88 /90 /fiber cord fabric automatic cutting,join
17、ting and longitudinal cutting production linkage line 设备用途Equipment use用于对压延后的大卷纤维帘布进行90或 88的载断与自动搭接与自动对接。It is used in the 90 or 88 cutting and automatic lapping or automatic jointing of big batch of fiber cord fabric.设备特点： Equipment characteristics:双工位导开装置、储布机构、裁断输送装置、真空吸特装置、自动搭接对接装置、输出输送机、组合刺孔纵裁装
18、置、二组供料输送机、二组双工位卷取装置组成。It consists of dual station unwinding let-offunit, fabric storing mechanism, cutting & conveying unit, vacuum suction unit, automatic lapping&jointing unit, removing and conveying machine, combined perforating and longitudinal cutting 精选学习资料 - - - - - - - - - 名师归纳总结 - - - - - -
19、 -第 3 页，共 14 页unit, two sets of material supplying conveying machine, two sets of dual station winding unit. 主要技术参数Main technical parameters序号 导开帘布宽度Width of guide cord fabric裁断的帘布宽度Cutcord fabric width裁 断 的 帘 布 角 度Cutcord fabricangle1 1500mm 350mm-1300mm 88 /90 2 帘布裁断长度误差Cord fabriccut length error
20、帘布裁断次数cord fabric cutting times帘布纵裁精度Longitudinal cutting precision of the cord fabric3 2mm15 次/ 分钟15 times/min1mm 4 88 /90 自动接头方式88/90 automatic joint mode帘 布 自 动 接 头 误 差Automatic jointing error of the cord fabric帘 布 自 动 接 头 次 数Automatic jointing times of the cord fabric5 搭接 / 对接Lapping/joint 搭接4-2
21、mm/对接0-1mm Lapping4-2mm /jointing0-1mm12 次/分钟12 times/min设备用途Equipment use ：用于轿车及轻卡子午胎冠带条的纵向裁断和卷取。It is used for light truck cap strip longitudinal cutting and winding the longitudinal cutting and winding of coronal cap strip of radial tyre in cars and light-duty trucks.设备特点Equipment characteristics
22、:单工位导开装置，BST边缘跟踪器纠偏装置，多刀纵裁装置，多工位独立卷取装置组成。It consists of single station unwindinglet-offunit, BST edge tracer alignment system, multi-cutter longitudinal cutting unit and multi-station separate winding unit. 主要技术参数Main technical parameters 序号 导开帘布宽度Width of guide cord fabric最大导开料卷直径Maximum let-off ma
23、terial coil diameter 冠带层调偏精度宽度Alignment precision and width in coronal layercap strip 1 100mm-200mm 700mm 88 /90 精选学习资料 - - - - - - - - - 名师归纳总结 - - - - - - -第 4 页，共 14 页2 冠带层纵裁宽度Longitudinal cutting width of cap strip冠带层纵裁宽度误差Error of longitudinal cutting width of cap strip冠带层纵裁的形式Longitudinal cutt
24、ing form of cap strip3 10mm-20mm 0.5mm 元盘刀 / 美工刀Rotary disc knife/knife4 冠带层裁刀最多数量Maximum cutter number in cap strip冠带层缠绕最大直径Maximum winding diameter in cap strip冠带层纵裁的线速度Linear velocity of longitudinal cutting in cap strip5 12-22 工位12-22 stations450mm 4-80m/min 设备用途Equipment use单线钢丝缠绕法生产的巨型/ 六角形断面钢
25、丝圈，可同时缠绕6 个钢丝圈。Giant type/hexogonal section wire loopbeadand it can wind 6 nos bead 设备特点： Equipment characteristics:6 工位钢丝盘导开机构，钢丝预热装置，65 销钉式冷喂料挤出机、冷却牵引储料机构、钢丝圈缠绕主机、钢丝圈夹持机械手、钢丝圈收取机构组成。It consists of 6-station wire let-off unwinding mechanism, wire pre-heating equipment, 65 pin type cold feed extrudi
26、ng machine, cooling driving storing mechanism, wire loop bead winding main machine, wire loop beadholding machine hand and wire loopbead collecting mechanism etc.主要技术参数Main technical parameters序号 钢丝导开装置Wire unwinding let-off equipment 钢丝圈尺寸范围Dimensional range of the wire loopbead钢丝圈断面形状Sectional for
27、m of wire loopbead1 6 工位 6-station12-20 矩形 /六角形Rectangle /hexagon 2 钢丝圈层数范围Layer number range of wire loop bead钢丝直径范围Wire diameter range 钢丝圈搭头长度范围Wire loopbeadlap length range 3 3-10 层 3-10layer 0.9-1.2mm 0mm-100mm 4 钢丝牵引速度Wire pulling speed 钢丝圈生产能力Wire loopbeadproduction capability钢丝圈接取方式Baed take-
28、off manner5 不低于 220m/每分钟No less than 220m/min 4 条 /分钟胎圈（14寸 20 转）4pcs/min tyre bead（14inch 20 rotation）自动 Automatic 精选学习资料 - - - - - - - - - 名师归纳总结 - - - - - - -第 5 页，共 14 页设备用途 Equipment useEquipment use用于将挤出的三角胶芯贴合到钢丝圈上，完成钢丝胎圈的帖合。It is used to joint the extruded triangle rubberapexcore to baed to
29、finish the jointing of wire tyre bead. 设备特点Equipment characteristics:90 销钉式冷喂料挤出机，三角胶断面力矩牵引装置、胶冷却装置、风冷冷水/冷风机组、胶条送料裁断装置、帖合成型装置组成。90 pin type cold feeding extruding machine, triangle rubber apex section torque traction unit, rubber cooling unit, air cooling 主要技术参数Main technical parameters 序号 适用钢丝规格圈范围
30、Applicable baed specification range 钢丝圈内直径范围Baed inner diameter range 钢丝圈断面形状Section form of baed baed 1 13-19 30mm-495mm矩形 /六角形2 胎圈宽度范围Tyre bead width range 三角胶高度范围Triangle rubberapexheight range 三角胶芯厚度范围Triangle rubberapexcore thickness range 3 6mm-9.5mm 20mm-60mm 5mm-12mm 4 三角胶芯的角度Triangle rubber
31、apexcore angle 三 角 胶 接 头 角 度Triangle rubberapexjoint angle 贴合接头搭接Joint, junction, lapping 5 9090-95 半自动Semi-automatic设备用途Equipment use本生产线适用于排压法制造的方断面钢丝圈，可同时缠绕2-4 个钢丝圈。This production line is applicable for square section wire roopbeadmanufactured with discharge pressure method.设备特点Equipment charact
32、eristics:22 工位钢丝盘导开机构，钢丝预热装置，90 销钉式冷喂料挤出机、冷却牵引储料机构、钢丝圈缠绕主机、钢丝圈夹持机械手、钢丝圈收取机构组成。It consists of 22-station wire coil unwinding let-off mechanism, wire pre-heating unit, 90 pin type cold feeding extruding machine, extruder cooling, traction and material storing mechanism, baed winding main machine, baed
33、 holding mechanical hand and baed collecting unit. 主要技术参数Main technical parameters序号 钢丝导开装置Wire let-off equipment 钢丝圈尺寸范围Baed dimension range 钢丝圈断面形状Baed section form 1 22 工位22-station12-24 矩形 Rectangular2 钢丝圈层数范围Baed layer number range 钢丝直径范围Wire diameter range 钢丝圈搭头长度范围Baed lapping length range 精选
34、学习资料 - - - - - - - - - 名师归纳总结 - - - - - - -第 6 页，共 14 页3 3-10 层 3-10 layers0.9-1.2mm10mm-100mm 4 钢丝牵引速度Wire traction speed 钢丝圈生产能力Baed production capability 钢丝圈接取方式Baed collecting method 5 Max150m/min 5-8 秒/次5-8 s/once 自动 Automatic冠带层宽带 / 薄片胶多刀纵裁机生产联动线Coronalcaplayer width/thin rubber multi-cutter l
35、ongitudinal cutting production linkage line. 设备用途Equipment use用于对压延的大卷纤维帘布冠带的分切与薄片胶的分切。It is used for thd splitting of rolled big batch fiber cord fabric coronal belt and splitting of thin rubber. 设备特点Equipment characteristics:单工位导开装置、储布机构、冠带层宽带多刀纵裁装置、薄片胶多刀纵裁装置、双工位卷取装置、废料剥离卷取装置组成，实现一机二用。Single-stati
36、onlet-offmechanism, fabric storing mechanism, coronal belt layer multi-cutter longitudinal cutting unit, thin rubber multi-cutter longitudinal cuttingunit, dual station winding unit, scrap peeling & winding unit, therefore, it can realize dual functions in one machine.主要技术参数Main technical parameters
37、 序号 导开帘布宽度Let-off cord fabric width 冠带层裁断的宽度Coronal caplayer cutting width薄片胶裁断的宽度Thin rubber cutting width1 1500mm 100mm-200mm 100mm-200mm 2 冠带层纵裁宽度误差Coronalbeltcaplayer longitudinal cutting width error薄片胶纵裁宽度Thin rubber longitudinal cutting width冠带层纵裁的形式Coronal belt caplayer longitudinal cutting f
38、orm3 0.5mm 0.5mm成组浮动美工刀Unit floating knife4 冠带层纵裁的线速度Coronal belt caplayer longitudinal cutting linear 薄片胶纵裁宽度误差Thin rubber longitudinal cutting width error薄 片 胶 纵 裁 的 形 式Thin rubber multi-cutter longitudinal cuttingform精选学习资料 - - - - - - - - - 名师归纳总结 - - - - - - -第 7 页，共 14 页speed5 4-60m/min 4-60m/
39、min 成组元盘刀Unitrotary disc knife 45挂胶帘布多刀纵裁机45 rubber suspending cord fabric multi-cutter cutting machine设备用途Equipment use用于 45纤维帘布纵向裁断和卷取，向下道工序（内外包布）供料设备特点Equipment characteristics:单工位导开装置、BST 边缘跟踪器纠偏装置、储布机构、多刀纵裁装置、双工位卷取装置、张力控制装置组成。It consists of single station let-offunit, BST edge tracer alignment
40、system, fabric storing mechanism, multi-cutter longitudinal cutting unit and dual station winding unit.主要技术参数Main technical parameters 序号 导开帘布宽度Let-off cord fabric width 最大导开料直径Maximum let-off material diameter 帘布胶裁断的宽度Cord fabric rubber cutting width 1 900mm 900mm35mm-100mm 2 帘布裁断的宽度误差Width error o
41、f cord fabric cutting 帘布纵裁宽度误差Width error of cord fabric longitudinal cutting 纵裁的形式Form of longitudinal cutting3 0.5mm 0.5mm多级增压元盘立刀Multi-stage pressure boostdisk vertical cutter4 帘布裁刀最多数量Maximum cord fabric cutter 帘布缠绕最大直径Maximum diameter of cord fabric winding 帘 布 纵 裁 的 线 速 度Linear speed of cord f
42、abric longitudinal cutting5 10 个600mm 4-50m/min 全钢成品轮胎自动检测输送联动机All-steel finished product tyre automatic detection & conveying linkage machine 设备用途Equipment use全钢半钢轮胎硫化后输送至检测设备的自动化物流系统After the vulcanization of all-steel and semi-steel tyre, they are conveyed to automatic logistics system of detecti
43、on equipement. 设备特点Equipment characteristics:本系统自动化程度高、减少人工搬运量，降低劳动强度，提高生产效率。而条形码的扫描等，便于成品轮胎的信息管理This system has high automation level and it can reduce the artifitial transporation labor, reduce the labor intensity and improve the production 精选学习资料 - - - - - - - - - 名师归纳总结 - - - - - - -第 8 页，共 14 页
44、efficiency. In addition, the scan of the bar code is convenient for the informatin management of the finished product tyre. 工程范围Project range检测输送物流系统的机械电气设计、制造，安装，调试。Mechanical & electrical design, manufacture, installation and debugging of detection , conveying and logistics system 主要技术参数Main techn
45、ical parameters 序号 适用轮胎规格范围Applicable tyre specification range 轮胎硫化生产能力Tyrevulcanization production capability轮胎物流线输送能力Tyre logistics conveying capability1 半钢轮胎16-24.5 Semi-steel tyre 16-24.5 5000条/日5000pcs/day6000条/日6000pcs/day2 半钢轮胎12-24.5 Semi-steel tyre 12-24.5 10000条/日10000pcs/day12000条/日12000p
46、cs/day3 半钢轮胎12-24.5 Semi-steel tyre 12-24.5 15000条/日15000pcs/day18000条/日18000pcs/day4 半钢轮胎12-24.5 Semi-steel tyre 12-24.5 30000条/日30000pcs/day36000条/日36000pcs/day设备用途 Equipment use半钢轮胎硫化后输送至检测设备的自动化物流系统设备特点Equipment characteristics:本系统自动化程度高、减少人工搬运量，降低劳动强度，提高生产效率This system has high level of automat
47、ion, it can reduce artificial transporation labor, lower the labor intensity and improve production efficiency. 工程范围Project range 检测输送物流系统的机械电气设计、制造，安装，调试。Mechanical & electrical design, manufacture, installation and debugging of detection, conveying and logistics sytem 主要技术参数Main technical paramete
48、rs 序号 适用轮胎规格范围Applicable tyre specification range 轮胎硫化生产能力Tyrevulcanization production capability轮胎物流线输送能力Tyre logistics conveying capability 1 半钢轮胎12-20 Semi-steel tyre 12-205000 条/ 日5000pcs/day6000条/日6000pcs/day精选学习资料 - - - - - - - - - 名师归纳总结 - - - - - - -第 9 页，共 14 页2 半 钢 轮 胎12 -20 Semi-steel tyr
49、e 12-2010000条/日10000pcs/day12000条/日12000pcs/day3 半 钢 轮 胎12 -20 Semi-steel tyre 12-2015000条/日15000pcs/day18000条/日18000pcs/day4 半 钢 轮 胎12 -20 Semi-steel tyre 12-2030000条/日30000pcs/day36000条/日36000pcs/day设备用途Equipment use三复合挤出的胎面通过喷淋冷却，吹干、卷取供下道工序生产。Triplex extruded tread moves through sprinking, coolin
50、g, drying and winding and it is provided for production of the next procedure. 设备特点Equipment characteristics:接取输送机，收缩、线型称量输送机、喷淋冷却输送机、吹风装置、胎切割装置、单条称量输送机、手动装载输送机或台车/ 工字轮大卷装置组成。It consists of collecting & conveying machine, shrinking roller type conveying machine, linear weighing &conveying machine, s