质量控制手册.docx

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1、文件号DOCUMENT NOBAVILANGSEN-A01修订号 REV. NO0日 期DATE2013-03-20 Mar.20,20132012-7-242013-02-18 July 24,2012Feb. 18,2013类 别TYPE受 控 本CONTROLLED COPY非受控本UNCONTROLLED COPY手册编号MANUAL NO.质 量 控 制 手 册用于按照ASME第VIII卷第1分册进行车间生产的压力容器和部件QUALITY CONTROL MANUAL FORSHOP CONSTRUCTION & FIELD ASSEBLY OF PRESSURE VESSE

2、LS AND PARTS INACCORDANCE WITH ASME CODE SECTION VIII, DIVISION 1生效日期：2012 年 7 月24日2013 年32 月1820日EFFECTIVE DATE: July.24 , 2012 Mar. 20 , 2013Feb.18 , 2013 江苏巴威工程技术股份有限公司上海朗森热工设备有限公司 江苏省扬中经济开发区港隆路566号，邮编212200Jiangsu BAVI Eng.&Tech. Co., Ltd.Shanghai Langsen Thermal Equipment Co., Ltd上海市嘉定工业区朱桥

3、世盛路760号，邮编21220001815No.760,Shisheng Road, Jiading Industrial Zone, Jiading District, Shanghai 201815,P.R.ChinaNo.566,Ganglong Road, Yangzhong Economyic Development Zone, Yangzhong City, Jiangsu Province, 212200 P.R.C.LANGSEN质量控制手册QUALITY CONTROL MANUAL章号Section No.A修订号Rev. No.0总经理授权声明STATEMENT OF A

4、UTHORITY共1页Page第1页1 of 1总经理授权声明 为制造ASME规范项目，根据“ASME”锅炉和压力容器规范第卷第1分册的要求，制订并贯彻这套质量控制体系。 总工质检经理负责建立质控体系，编制并维护质控手册，以确保质控体系的有效运转。 所有参与ASME压力容器质量活动的人员必须熟知本手册中与本部门和本人有关的各项规定，并认真执行。 授权总工质检经理鉴定质量管理中的问题，并授权他着手处理，提出建议或提供解决问题的办法以及核实实施情况，他将向我报告质控系统的状况和效能。 总工质检经理与其它部门的负责人之间发生任何分歧，将由本人通过全面考虑ASME规范和设计要求以及质控手册予以仲裁。质

5、量控制手册的中文版，同样是质量控制体系的执行文本。但中文与英文如有差异，须以英文本为准。 STATEMENT OF AUTHORITYIn order to construct ASME Code Items, this Quality Control System has been established and will be maintained based on the requirements of the ASME Boiler & Pressure Vessel Code Section VIII, Division 1. The Chief EngineerQualit

6、y Manager is assigned the responsibility of establishing a Quality Control System, for preparing and maintaining the Quality Control Manual and for ensuring the effective execution of the System. All persons performing activities affecting the quality of ASME Code Items shall understand and implemen

7、t the specific provisions of the Quality Control Manual. The Chief EngineerQuality Manager is given organizational freedom and the responsibility and authority to identify any quality control problems and to initiate, recommend or provide solutions as well as to verify the implementation of solution

8、s. He shall report the status and effectiveness of the Quality Control System to me. Any conflict between the Chief EngineerQuality Manager and other Managers shall be resolved by me, considering completely the ASME Code requirements, design justification and this Quality Control Manual. The Chinese

9、 translation of this Quality Control Manual may be used for implementation of the Quality Control System. However, in event of a dispute regarding differences in interpretation between the English text and Chinese translation of Manual, the English text shall take precedence.General Manager:_Date:_

10、_July 24,2012Feb. 18,2013_BAVILANGSEN质量控制手册QUALITY CONTROL MANUAL章号Section No.B修订号Rev. No.0总目录TABLE OF CONTENTS共1页Page第1页1 of 1章号Section No标 题Title修订号Rev. No.日期Date封面Cover Sheet02013-03-202012-7-242013-02-18A总经理授权声明Statement of Authority02013-03-202012-7-242013-02-18B总目录Table of Contents02013-03-202

11、012-7-242013-02-18C定义和缩略语Definitions and Abbreviations02013-03-202012-7-242013-02-181质控体系的建立和维护Establishment and Maintenance of QC System02013-03-202012-7-242013-02-182组织机构及其职责权限Organization, Authority and Responsibility02013-03-202012-7-242013-02-183图纸，设计计算和规程管理Drawings, Design Calculations and Spe

12、cification Control02013-03-202012-7-242013-02-184材料管理Material Control02013-03-202012-7-242013-02-185检验、试验和检查管理Examination, Test and Inspection Control02013-03-202012-7-242013-02-186不一致品管理Control of Nonconformities02013-03-202012-7-242013-02-187焊接管理Welding Control02013-03-202012-7-242013-02-188无损检测No

13、ndestructive Examination02013-03-202012-7-242013-02-189热处理Heat Treatment02013-03-202012-7-242013-02-1810测量和试验装置仪器的校验Calibration of Measurement and Test Equipment02013-03-202012-7-242013-02-1811记录保持Record Retention现场安装控制 Site Installation Control02013-03-202012-7-242013-02-1812授权检查Authorized Inspecto

14、r记录保持Record Retention02013-03-202012-7-242013-02-1813样表Sample Forms授权检查Authorized Inspector02013-03-202012-7-242013-02-1814样表Sample Forms02012-7-24编制人： 日 期: 年 月 日Prepared by:   Date: 批准人： 日 期: 年 月 日Approved by: Date: AI认可： 日 期: 年 月 日Accepted by AI: Date: 编制人： 总工质检经理  日 期: 2012年7月24日2013年2月

15、18日Prepared by: The Chief EngineerQuality Manager  Date: July 24,2012Feb. 18,2013 批准人：总经理 日 期: 2012年7月24日2013年2月18日Approved by: General Manager Date: July 24,2012Feb. 18,2013 审核人： 授权检验师 日 期: 2012年7月24日2013年2月18日Accepted by: Authorized Inspector Date: July 24,2012Feb. 18,2013BAVILANGSEN质量控制

16、手册QUALITY CONTROL MANUAL章号Section No.C修订号Rev. No.0定义和缩略语DEFINITIONS AND ABBREVIATIONS共3页Page第1页1 of 3定 义规范 ASME锅炉和压力容器规范第VIII卷第1分册及规范的有关卷本。规范项目 是指按规范进行制造，检查和评审的压力容器、容器部件和材料。授权检验师 长期受雇于由ASME委托并授权的检验机构，即美国的州或市、加拿大的省的检验机构，授权压力容器保险的保险公司的检验师，持有美国锅炉压力容器检验师总部颁发的带有Endorsement “A”的任命证书。主任授权检验师长期受雇于授权检验机

17、构(AIA)并持有美国锅炉及压力容器检验师委员会颁发的带有B授权的个人。授权检查代理机构 是指根据最先版QAI-1的要求，经ASME鉴定并授权的检验机构，即美国的州或市、加拿大的省的检验机构，授权锅炉压力容器保险的保险公司。第一授权检查代理机构 是指和BAVILANGSEN签有检验合同并且负有审核工厂质保手册的职责且显示在ASME申请表上的授权检查代理机构。合格证 本名词泛指认可的材料试验报告，合格证书以及部件数据报告和其它用于证明符合规范要求的相应表格。买方指客户，包括业主，用户、用户代理商和从BAVILANGSEN有限公司订购规范项目者。DEFINITIONSCodeThe ASME Bo

18、iler and Pressure Vessel Code Section VIII, Division 1 and referenced Code Sections.Code Items General term for pressure vessels, pressure vessel parts and materials, which are constructed in accordance with the Code.Authorized Inspector (AI)An Inspector who is regularly employed by an ASME accredit

19、ed Authorized Inspection Agency holding a valid National Board Commission Card with an A Endorsement for code items.Authorized Inspector Supervisor（AIS）An individual who is regularly employed by an AIA and holding a valid National Board Commission Card with a B Endorsement.Authorized Inspection Agen

20、cy (AIA)An authorized inspection agency accredited by the ASME in accordance with the requirements in the latest edition of ASME QAI-1.Authorized Inspection Agency (AIA) of RecordThe AIA with which BAVILANGSEN has signed an Authorized Inspection Agreement or Contract, who accepts the QC Manual of BA

21、VILANGSEN and whose name shall be indicated on the ASME Application for Accreditation/Certification.CertificateGeneral term used for the Certified Material Test Report, the Certificate of Compliance, the Manufacturers Partial Data Report and the appropriate forms which certify conformance with the r

22、equirements of the Code.CustomerGeneral term for clients, including owner, user, and users designated agent who orders the Code Items from BAVILANGSEN .BAVILANGSEN质量控制手册QUALITY CONTROL MANUAL章号Section No.C修订号Rev. No.0定义和缩略语DEFINITIONS AND ABBREVIATIONS共3页Page第2页2 of 3买方技术要求 由买方提供的按照预计操作条件要求而提出的一套详细的

23、资料，它将作为规范项目按规范要求选择材料、设计、制造和规定检验项目提供充分的依据。不一致品 凡有不符合规范的要求、质量手册和程序要求的任何文件或工件，都称不一致品。在已经完成的部件被认为符合规范要求前，不一致品必须被更正。协作服务 由江苏巴威工程技术股份有限公司上海朗森热工设备有限公司以外的协作单位所承担的与质量控制有关的活动，如设计、检验或试验等活动。SNT-TC-1A 无损检测人员资格与评定推荐大纲SNT-TC-1A的最新版本。供方 凡提供给江苏巴威工程技术股份有限公司上海朗森热工设备有限公司材料，零部件的单位。 分包商 提供服务给江苏巴威工程技术股份有限公司上海朗森热工设备有限公司的公司

24、。焊工 泛指手工焊工和焊机操作工。批准 对某项文件表示认可和/或授权认可并予以贯彻的手续。批准时须签名和注上日期。审查 为确定某项工作符合要求，所采用的核查和检验的作业。审查时须签名并注上日期。Customers SpecificationA set of documents provided by the Customer which sets forth requirements as to the intended operational conditions in such detail as to constitute and provide an adequate basis fo

25、r selecting materials, designing, fabricating and inspecting the Code Items as required by the Code.NonconformityA nonconfoA rmityNonconformity is any condition which does not comply with the applicable rules of the Code, this QC Manual or other specified requirements. Nonconformities shall be corre

26、cted before the completed component can be considered to comply with the Code.ServicesActivities related to quality control (such as design, examinations or testing) which will be performed by Subcontractors.SNT-TC-1ARecommended Practice No. SNT-TC-1A (Latest Code accepted Edition and addenda) for P

27、ersonnel Qualification and Certification in Nondestructive Testing.VendorA company providing materials, parts for BAVILANGSEN .SubcontractorA company providing services for BAVILANGSEN WelderGeneral term used for a welder and/or welding operator.ApprovalThe act of endorsing and/or authorizing, or bo

28、th, indicated by signature and date.ReviewThe act of investigating and examining to confirm conformance to the requirements indicated by signature and date.BAVILANGSEN质量控制手册QUALITY CONTROL MANUAL章号Section No.C修订号Rev. No.0定义和缩略语DEFINITIONS AND ABBREVIATIONS共3页Page第2页3 of 3资格证 以签名和日期作证的关于资格、合格性报告的书面证件

29、。证明上须有签名和签名日期。缩 略 语AI/AIS： 符合规范定义的授权检验师/主任授权检验师AIA：符合规范定义的授权检查机构。BAVILANGSEN：江苏巴威工程技术股份有限公司上海朗森热工设备有限公司永洋石化NDE：无损检测JIC： 焊缝识别卡CL：流转卡WPS：焊接工艺规程PQR：焊接工艺评定报告WPQ/WOPQ：焊工评定/焊接操作工评定RIR：入厂检验报告NB: 锅炉压力容器检验师总部MR：材料请购单PO: 订单MDR：制造商数据报告MPDR：零部件数据报告MTR：材料检验报告MR：物料申请单RT：射线探伤PT：液体渗透探伤NON：不一致品处理通知单注释： 在本质控手册中，

30、凡是提到部长经理时，也将包括被他所指定的代理人。部长经理可以指定人员履行部长经理的一些职责并向他汇回报，但相关责任仍由部长经理承担。CertificationWritten testimony of qualification and reports, indicated by signature and date.ABBREVIATIONSAI/AIS: Authorized Inspector/Authorized Inspector Supervisor as defined in the Code.AIA: Authorized Inspection Agency as defined

31、 in the Code.BAVILANGSEN: Jiangsu BAVI Eng.&Tech. Co., Ltd.Shanghai Langsen Thermal Equipment Co., LtdNDE: Nondestructive Examination.JIC: Joint Identification Cards.CL: Check ListWPS: Welding Procedure Specification.PQR: Procedure Qualification RecordWPQ/WOPQ: Welder Performance Qualification/

32、Welding Operator Performance Qualification.RIR: Receiving Inspection RecordNB: National Board of Boiler and Pressure Vessel InspectorsMR: Material RequisitionPO: Purchase OrderMDR: Manufacturers Data ReportMPDR: Manufacturers Partial Data ReportMTR: Material Test ReportRT: Radiographic ExaminationPT

33、: Liquid Penetrant ExaminationNON: Notice of NonconformityNote: In this QC Manual whenever a Manager of Department is mentioned it shall also include his designee. Managers of Departments may designate persons reporting to him to perform some of his functions; however the responsibility remains with

34、 the Department Managers.BAVILANGSEN质量控制手册QUALITY CONTROL MANUAL章号Section No.1修订号Rev. No.0质控体系的建立和健全ESTABLISHMENT AND MAINTENANCE OF QC SYSTEM共3页Page第1页1 of 31 范围 本手册规定了公司负责质量的机构及其进行ASME规范项目质量控制的程序和方法。 本手册适用于按ASME规范第卷第1分册要求（以下简称“规范”）制造的压力容器及零部件。只要买方合同或监督机构的额外质量要求不与“规范”要求相抵触亦可作为本手册的增补内容。2 手册的编制 本手册由总

35、工质检经理组织编制，公司总经理批准。作为见证，他们应在“总目录和修改状况”一章上签字并注明日期。3 质控体系的健全3.1 总工质检经理应对质控体系的健全负责。3.2 遇下列情况之一,质检部长经理应修订本手册.3.2.1 ASME规范版本以及其它与规范相关的标准的修改。也就是，在收到规范新的版本以后，且应在新版本发行6个月以内，总工质检经理应审阅任何改变并填写“规范新版本阅读核对表(表1-1)”， 以修订质量控制手册相关部分；3.2.2公司组织机构和职责变化；3.2.3质控体系的改进。3.3 总工质检经理应对中文本(供那些不能领会英文本的员工使用)译文的准确性负责。1 SCOPE Th

36、is QC Manual stipulates the quality System, procedures and methods of controlling quality in BAVILANGSEN. This QC Manual is provided to be used for pressure vessels and their parts constructed in accordance with requirements of ASME Code Section VIII Division 1.Additional quality control requirement

37、s (such as Customer contract conditions or requirements of jurisdictional authorities) shall be regarded as an addendum to this QC Manual but shall not conflict with the requirements of the Code.2 PREPARATION OF QC MANUAL This manual is prepared by the Chief EngineerQuality Manager and approved by t

38、he General Manager. Preparation and approval shall be indicated by signature and date of the Chief EngineerQuality Manager and the General Manager and Quality Manager on the TABLE OF CONTENTS page.3 MAINTENANCE OF QC SYSTEM3.1 The Chief EngineerQuality Manager has responsibility for the maintenance

39、of the QC system.3.2 The Chief EngineerQuality Manager shall revise or change the QC system so as to correspond to the following:3.2.1 Revisions of the ASME Code Edition and other standards referenced in the Code. (i.e., when a new Edition is received, it shall be reviewed for any changes.). The Chi

40、ef EngineerQuality ManagerThe Quality Manager shall fill out the New Code Edition Review Check List (Form 1-1) within 6 months from issue date of new Code Edition in order to revise the QC Manual accordingly; 3.2.2 Change ofChange Organizationof Organization and Responsibility. 3.2.3 Improvement3.2.

41、3 Improvement of the QC system.3.3 The Chief EngineerQuality Manager shall be responsible for verifying the accuracy of the Chinese translation of this QC Manual.BAVILANGSEN质量控制手册QUALITY CONTROL MANUAL章号Section No.1修订号Rev. No.0质控体系的建立和健全ESTABLISHMENT AND MAINTENANCE OF QC SYSTEM共3页Page第2页2 of 34 手册的

42、修订4.1 本手册的修订以用章、节、表为单元的修订方式，即在被修订的章、节、表所在的页上标明新的修订号，而在被修订的条文的左侧空白处作已修订标记，如1、2等；并将生效的有关章、节、表的修订号和生效日期填入“总目录和修订状况”（章号B）。样表的修改处应用云线划出，修改号和日期应标在第134章。4.2 本手册的英文本应同时修订，修订的编制和批准，必须与原手册的编制、批准、认可程序相同。4.3 手册中文版应和英文版本的修订应同时完成。AI接受英文版本后中英文版本同时生效5 AI认可5.1 总工质检经理应将本手册(包括修订本)送AI认可后方可执行。5.2 作为见证，AI认可后应在”总目录和修订状况”一

43、章上签字(并注明日期)。6 手册的发放6.1 所有的手册复印件分为“受控本”与“非受控本”两种,并在手册的封面上标明。6.1.1 受控本手册用于与规范产品有关的质量活动，故应通过受控发放以保证使用最新版本。6.1.2 非受控本手册仅用于参考与查阅之用，可不在公司内发放。4 REVISION OF QC MANUAL4.1 The QC Manual shall be revised by each Section or each Form for Exhibit. The new revision number shall be indicated on all pages of the Section. The revised paragraph shall be identified by revision mark, (i.e., 1, 2 etc.) in the left margin. The effective revision num