加工中心精度检验规范.pdf

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1、.-NO.日 沛 電 腦 配 件上 海XXRI PEI puter accessory(Shanghai)Co.,Ltd.加工中心精度检验規範机型:MODEL机号:SERIAL NO.目录CATALOGUE1.0 静态精度检查.6 页 PAGESTATIC ACCURACY INSPECION2.0 定位精度检查.1 页 PAGEPOSITION ACCURACY INSPECTION3.0 重复精度检查.1 页 PAGEREPETITIONAL ACCURACY INSPECTION4.0 循圓精度.1 页 PAGEPALLET ACCURACY5.0 附件.页 PAGEACCESSARY共

2、.页 PAGE中國松江區新橋鎮申港路 3636 號.word.zl-.-No.3636 Shenggang Road,Xin Qiao Songjiang Shanghai China核准者CONFIRMED检验者CHECKED检验日期DATE.word.zl-.-MCVF01S001检查工程Inspection item测试方法图Measuring method diagramQ301000003940331-7许可差Permissible deviation实际测量值Measured value1.0 静态精度 STATIC ACCURACY INSPECTION单位 Unit:mm项次N

3、O1.1床台 X 轴方向运动之真直度a.StraightnessX-Zof the X面axismovementb.Y-Z面0.06/10001.2床台 Y 轴方向运动之真直度a.StraightnessX-Zof the Y面axismovement0.06/1000.word.zl-.-b.Y-Z面1-1单位 Unit:mm项次NO1.3检查工程Inspection item测试方法图Measuring method diagram许可差Permissible deviation实际测量值Measured value床台 X 轴方向之运动与其上面之平行度Parallelism betwee

4、nmovementinXaxis direction andtable upper surfaceX 5000.02500X 8000.025800X 12500.031250X 20000.041.4床台 Y 轴方向之运动与其上面之平行度Parallelism betweenmovementinYaxis direction andtable upper surfaceY 5000.02500Y 8000.025800Y 12500.031250Y 20000.04.word.zl-.-X 轴方向运动与床台基准沟侧面1.5之平行度Parallelism betweenmovementinXa

5、xis direction andSidesurfaceoftable reference slot每 300mm 的量测距离下许可差为 0.015mm0.015for a measuringlength of 3001-2单位 Unit:mm项次NO检查工程Inspection item测试方法图Measuring method diagram许可差Permissibledeviation实际测量值Measured value各轴方向a.相互运动X-Y之直角度轴Perpendicul Place1.6arityBetweenmovementin X axisdirectionand Y ax

6、isb.directionX-Zand Z axis轴directionPlace0.012/3000.012/300.word.zl-.-c.Y-Z轴Place0.012/300主轴中心线与床台面之直角度Perpendicularitybetween centerline1.7 of main spindle andtable surface.旋径每 300Per3000.0151-3单位 Unit:mm项次NO检查工程Inspection item测试方法图Measuring method diagram许可差Permissible deviation实际测量值Measured value

7、主轴孔面之偏摆Run out of spindletaper hole1.8固定端At spindle side end of testbar0.005固定端 300 处At 300 position0.015.word.zl-.-主轴轴线与 Z 轴轴线运动间的平行度Parallelism between1.9 the spindle axis andthe Z-axis motiona:0.015/300b:0.015/300主轴在 Z 轴方向之移(松)动量Movement of main1.10spindle in Z axisdirection0.005主轴端面之偏摆Run out of

8、 mainspindle outersurface1.110.011.12 主軸外面之偏擺Run out of mainspindleoutersurface1-40.01mm.word.zl-.-1.13 床檯 X 軸方向運動之直線度Straightnessoftable movement inthe X axis.as the figure shown.2.Adjust to get reading at both ends of thestraight edge.2.Move the table 300 mm in X-axis direction.3.Record the larges

9、t value difference as themeasurement value.1.Apply a fixed indicator to the straight edge0.01/3001.14 床檯 Y 軸方向運動之直線度Straightnessoftable movement inthe Y axisas the figure shown.2.Adjust to get reading at both ends of thestraight edge.2.Move the table 300 mm in X-axis direction.3.Record the largest v

10、alue difference as themeasurement value.1.Apply a fixed indicator to the straight edge0.01/3001.15 旋轉檯旋轉偏擺Table runout(XY)1.16 旋轉檯旋轉偏擺Table runout(Z)1-50.015mm/3000.005mm.word.zl-.-1.17 車刀角度換刀後重複定位精度Repeatabilityoftool angle after toolchange.1.18 車刀角度停顿後重複定位精度Repeatabilityoftool angle after toolstop

11、.1.20 車刀加工後定位精度Repeatabilityoftoolangleaftermachining part0.001mm0.001mm0.001mm1.21 主軸振動檢測Spindlevibrationdetection0.6mm/s(Ref)2.0 定位精度检查 Positioning accuracy inspection单位 Unit:mm检查工程次Inspection itemNO直线运动之定位精度ISO230-2循环次数:X2 次项测试方法图Measuring method diagram许可差Permissible deviation实际测量值Measured value

12、L10000.011000L20000.015L2000.word.zl-.-Positioningaccuracy of0.02straight linemovementY2.1ByISO230-2Cycle times:Two timesZ单位 Unit:sec回转运动之定位精度Positioningaccuracy ofstraight linemovement2.2ByCISO230-2Cycle times:Twotimes151-73.0 反复精度检查 Repetition accuracy inspection单位 Unit:sec检查工程次Inspection itemNO直线

13、运动之反复定位精X度 ISO230-2Positioningrepeatability项测试方法图Measuring method diagram0.006许可差Permissibledeviation实际测量值Measured value.word.zl-.-of straightlinemovementY3.1ByISO230-2Cycle times:Two timesZ单位 Unit:sec回转运动之重复定位精度CISO230-2Positioningrepeatability3.2of straightlinemovementByISO230-2Cycle times:Two tim

14、es81-83.0 反复精度检查 Repetition accuracy inspection单位 Unit:sec项次NO检查工程Inspection item测试方法图Measuring method diagram许可差Permissibledeviation实际测量值Measured value.word.zl-.-3.3Max reversalvalueX最大反沖值PositionaccuracyqualifiedtoISO 230-2Y0.006Z4.0 循圓精度检查 Repetition accuracy inspection单位 Unit:sec项次NO4.11-9检查工程Inspection item循圓精度RoundnessXYGeometrycontouringevaluated byRenishawBallbarsystem(ISO230-1)XZ测试方法图Measuring method diagram许可差Permissibledeviation实际测量值Measured value0.015.word.zl-

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