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1、Procedure Document: Production Inspection Operation ProcedureDoc. No.:QP1002Version:A/2Effective date:TW-F-AM11 1.Purpose: The procedure is established to provide clear operation policy for production inspection management. 2. Scope: It applies to all the production of the product from raw material
2、going into operation to final product. 3. Definition: 3.1 First article:The first article of mass production or for changes of operation conditions or product specification. 3.2 Circuit Inspection: At least one inspection on work stations or every 2 hours one time per day. 4. Responsibility and Auth
3、ority: 4.1 PQC personnel in QA Dept.: Be responsible for first article inspection and circuit inspection. 4.2 Leader or engineer in QA Dept.: Be responsible for validation of inspection report. 4.3 Manufacture supervisor: Be responsible for inspection supervision and handling abnormity. 4.4 Engineer
4、ing Dept./QA Dept.: Be responsible for the drawing of QC flow chart. 5. Content: 5.1 “QC Flow Chart ”: Top guiding principle for production inspection which in charged by Engineering Dept., with the co-operation from QA Dept. Accepted license is based on “Document and Data Control Operation Procedur
5、e”. 5.2 All Items Inspection: 5.2.1 Self-controlled inspection: Manufacturing unit shall carry out self-controlled inspection according to “Process Control Operation Procedure”.5.2.2 First article/Circuit inspection: Manufacture Dept. leader/PQC personnel shall carry out first article inspection for
6、 the first article in mass production or the first product after changes, make circuit inspection on the site of main productions regularly and record in “First Article Inspection Record” and “PQC Circuit Inspection Record”. The non-conforming products against quality specification standard shall be
7、 informed to the on-site leader or supervisor immediately for improvement according to “Correct ive and Preventive Action Plan List”. 5.2.3 PQC Batch Inspection: PQC shall implement sample batch inspection according to “Inspection Standard ” and sampling plan. Inspection result of any non-conformity
8、 will be recorded in the “PQC Inspection Daily Report ”. 5.2.4 PQC confirmed the P/N according to ROHSs material and P/N when operator inspected 5.2.5 It must be have appearance mark of ROHS at inspection area,at the same time,The test tool still pasted RHOS mark on it ,stop work without ROHS mark i
9、n tool. 5.2.6 when the final result was fail,please according to “Non-conforming Product Control Operation Procedure ” checking.Procedure Document: Production Inspection Operation ProcedureDoc. No.:QP1002Version:A/2Effective date:TW-F-AM12 5.3 Determination /Inspection Notice: 5.3.1 Inspection shall
10、 be conducted after making sure that the inspection instrument equipment used is in valid date for correction. 5.3.2 Inspection personnel shall submit the record of “First Article Inspection Record” or “PQC Circuit Inspection Record” and determination result to supervisor for review.5.3.3 If the fir
11、st article and circuit inspection are all OK, the “Status Chart” of semi-finished product of relevant batch shall have PQC personnels “ACCEPT ” label (Sample) and the product shall be moved to the next process. 5.3.4 Non-conforming ones shall be selected for rework or improved to be OK, and then ret
12、urned to the main process. Some products have to get batch inspection acceptance by PQC during the inspection spot in the process before being moved to the next process. 5.4 Non-conformity: On inspecting non-conformity, inspection pers onnel shall indicate on “Status Chart” with “REJECT ” and inform
13、 on-site personnel for separation and handle in accordance with “Non -conforming Product Control Operation Procedure”.5.5 Inspection Occasion: 5.5.1 First article Inspection Occasion 5.5.1.1 At the beginning of mass production, the first article of the product shall be inspected. 5.5.1.2 On the chan
14、ges made for operation conditions or product specifications, the first article of the product shall be inspected. 5.5.2 Self-controlled inspection occasion On-site operation personnel shall carry out self-controlled inspection according to the inspection frequency in “Operation Instruction” or “QC F
15、low Chart ”.5.5.3 Circuit inspection occasion 5.5.3.1 Circuit inspection shall be carried out on the formal production after first article inspection. 5.5.3.2 QA personnel performs inspection at least one inspection on workstations or every 2 hours one time per day according to regulations. 5.5.4 Ir
16、regular sampling occasion QA engineer or supervisor shall decide on the irregular sampling in production process. 5.5.5 Final inspection occasion Appearance and accessories inspection shall be carried out before the storage of the finished product. 5.6 Corrective Feedback: QA Dept. must release “Cor
17、rective/Preventive Action Plan List” according to the following conditions in production inspection operation. 5.6.1 Serious or potential quality abnormality is found in first article or circuit inspection 5.6.2 Defect rate in production inspection quality monthly report exceeds quality target. Proc
18、edure Document: Production Inspection Operation ProcedureDoc. No.:QP1002Version:A/2Effective date:TW-F-AM13 5.7 Production inspection quality monthly report PQC shall record the daily batch inspection result in “Production Inspection Quality Weekly Report ” and compile into “Production Inspection Qu
19、ality Monthly Report” so as to check with quality target. For non-conformity, “Corrective/Preventive Action Plan List ” shall be released according to 5.7 to inform Manufacturing Dept. and /or relevant departments for improvement. 6. Reference: 6.1 QC Flow Chart (QW0201-02) 6.2 Document and Data Con
20、trol Operation Procedure (QP0501) 6.3 Operation Instruction (QW0902) 6.4 Inspection Standard (QW1011) 6.5 Non-conforming Product Control Operation Procedure (QP1301) 6.6 PQC Inspection Work Instruction (QW1010) 6.7 Process Control Operation Procedure (QP0901) 7. Form: 7.1 Label (Sample) 7.2 First Ar
21、ticle Inspection Record (QR1002.02) 7.3 PQC Circuit Inspection Record (QR1002.03) 7.4 PQC Inspection Daily Report (QR1002.04) 7.5 Status Chart (QR0901.04) 7.6 Corrective/Preventive Action Plan List (QR1401.01) 7.7 Production Inspection Quality Weekly Report (QR2001.03) 7.8 Production Inspection Quality Monthly Report (QR2001.04)