y挂面关键控制点及作业指导书.doc

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1、【精品文档】如有侵权，请联系网站删除，仅供学习与交流y挂面关键控制点及作业指导书使用部门挂面车间共1页 第1页 面 粉 配料 过 筛 溶 解 和 面 熟 化 复合压延 切条成型 烘干 定量切断 称 重 包 装 检 验 装 箱 入 库 关键控制点主要技术参数： 配料：（1）配料中添加剂为食品添加剂；（2）添加量在GB2760食品添加剂卫生标准规定的范围内。 和面：（1） 每锅面面粉量为250kg;（2） 和面时间1520分钟；（3） 搅拌速度70110转/分。 烘干：（1） 温度：预干燥2530、主干燥3540、完成干燥2030（2） 相对湿度：预干燥8085%、主干燥7580%、完成干燥556

2、5%（3） 烘干时间：34小时包装：整箱（提）面条不准出现负偏差，单支（包）净含量200g-300g最大负偏差9g；300g-500g最大负偏差3.0%。 编制审批车间主要岗位操作规程使用部门挂面车间共1页 第1页名 称 倒面工序 作业指导书1. 检查振动筛运转是否正常，有无杂音，筛网是否完整；2. 面垛一个品种只准有一个半垛，并监督装卸工码垛整齐；3. 每锅倒面量按标准执行，不得少倒或多倒，熟知本班所生产的产品，以及每种产品所用面粉配比；4. 二楼操作工按铃通知时按时放下面粉；5. 所管卫生区内必须保持干净。编制审批车间主要岗位操作规程使用部门挂面车间共1页 第1页名 称 和面工序 作业指导

3、书1 先根据工艺要求定量加入食盐，检查盐水定量罐的出口阀门是否处于关闭状态，检查原料输送设备是否正常。2 开机前检查和面机内有无异物，底部的卸料闸门是否已关闭，保护装置是否牢靠，电源电压是否正常。3 和面机开机前需先启动，空转35分钟，检查有无异常现象和杂音；若设备正常，再停机倒入面粉。4 面粉加入后，先启动和面机搅拌，然后加水，喷水要均匀，加水总时间在12分钟。5 面粉加水后，搅拌时间应控制在1415分钟。6 不同的添加剂根据其特性完全溶解后一次加入和面机中。7 和好的面团放置时间不宜过长。8 在生产中，不得把手伸入料桶。9 检测和面质量。10 和面机内壁、搅拌轴及齿上的粘粉，每小时清理12

4、次。11 检修时，应先停机。12 具体操作做到“四定”：原料定量、加水定量、确定和面时间、确定水温。编制审批车间主要岗位操作规程使用部门挂面车间共1页 第1页名 称 复合压延工序 作业指导书1. 开机前先检查传动带的链条是否在正确位置，安全护罩是否牢固，设备上有无遗留工具或杂物。2. 开机前要进行空车试验，正常后方可投料；待料斗充满后开始压片。3. 前两对辊轧出的两块面片落入下方的传动网带首部，第一次要用手将两片重叠起来送入下道辊中。4. 若发现面团不能正常进入辊时，可调节喂料板。5. 经常注意料斗中的面团喂入情况，保持喂料均匀不断。6. 及时调整复合机与压延机的协调状况。7. 在运行中若后面

5、的连续压延机出现故障需暂时停车时，应按“紧急停车”按钮。8. 复合机出来的面带，第一次要用手逐道送入辊中。9. 及时调节轧距，使面带保持一定的张紧度。10. 如需调整面带宽度，应以最后一道为准。11. 若发现压片机与前后工序的面带流量不均衡，出现过快或过慢现象，可调节变速手轮。12. 每对辊必须调整相互平行，保证轧出的面带厚薄一致。13. 复合机主速应控制在750950r/min为宜；调整手轮的调节量为0.075mm。14. 设备运行过程中出现异常声音，应及时停机检查。15. 每次停机后，必须把各道压轧辊及机座上的面屑清理干净。编制审批车间主要岗位操作规程使用部门挂面车间共1页 第1页名 称

6、切条成型工序 作业指导书1. 面刀啮合深度的调节和调试，调试标准以能切开面带而无并条现象为准；一般啮合深度为0.51.0。2. 调节铜梳的压紧度。3. 开车前，应清除面刀中的面屑及其他杂质，检查安装是否正确。4. 用两只手的母指和食指轻轻捏住连续末道轧出的面带平整地导入末道轧辊，使面片通过滑板自由进入面刀。5. 检查面条条形是否整齐、均匀，密度是否适当。6. 若通过压力调整还达不到理想的效果，则可调节速度的快慢来实现。7. 下班时应清除面刀上的面屑，将其涂上食用油或浸入油中防止面刀及成型器其它零件生锈，可以延长使用寿命。编制审批车间主要岗位操作规程使用部门挂面车间共1页 第1页名 称定量切断工

7、序 作业指导书1. 生产前应进行空车运转实验，检查各部件传动有无异常声音，转动是否正常。2. 各部位的变速调整应根据工艺情况现场调整。3. 定量切断工序应严格控制，尽量保持挂面的长度与产品要求基本一致。4. 必须经常保持折叠板的表面光滑度，以免粘带面条，造成面条不能顺利进入切断位置。编制审批车间主要岗位操作规程使用部门挂面车间共1页 第1页名 称烘干工序 作业指导书1 开机前打开控电箱，检查各控制开关是否正常；2 打开热风管道阀门后，使热风进入热风管道进行预热（这个环节缓慢进行），把烘道温度逐渐调整至工艺要求。3 开启排架输送传动按钮，让设备空转，观察是否有异常响声。4 正常生产时要严格控制好

8、各温区的温度和相对湿度，若温度和相对湿度出现异常时应及时调整热风进风量及排潮风量。5 根据产品水分要求，随时调整。生产过程中，应随时清理烘道内的面渣及落条，以保证烘道内的清洁。6 随着生产的进行，由于面条吸收大量温度，烘道温度会逐渐降低，为保证工艺需要，应及时补充燃料。7 工作完毕后，应先关闭引风机及排潮风机，然后再关闭进气阀切断电源与汽源，最后将阀门复位到关闭状态。8 下班前，应将烘道内的面渣及落条清理彻底，以防染、酸败。9 要定期对烘道内的设备进行维护和检修，以保证各运转部位正常运转。编制审批关键质量控制点使用部门挂面车间共1页 第1页名 称食品添加剂的采购、使用 1 严格按照GB2760

9、-1996食品添加剂卫生标准中规定的食品添加剂种类进行选用、采购。 2 购进的各种食品添加剂在生产中不允许超范围和超剂量使用。3 采购时不准购进任何非食用性的物质作为食品添加剂投入生产。4 配料员必须熟知各种食品添加剂的物理特性、化学特性以及对食品的作用等各方面的性能、作用。5 购进的各种食品添加剂要严格按照原辅料仓库管理规定进行存放，防止错用或混用。编制审批关键质量控制点使用部门挂面车间共1页 第1页名 称生产设备的清洗、清洁 1.和面机在正常开机时要求和面操作工每小时清理12次和面机内壁、搅拌轴及齿上的粘粉；交班时要对和面机进行全面清洗，保证和面机内、外干净。2.熟化机在正常开机时，要求压

10、延工每小时清理12次熟化机内壁、搅拌轴上的面团，交班时要对和面机进行全面清洗，保证和面机内、外干净。3.复合压延机每次停机时，必须把各道压辊及机座上的面屑清理干净。4.切条成型机下班时应清除面刀上的面屑，将其涂上食用油。5.烘干机输送排架上的面渣必须每小时清理一次，每次停机后烘道内的面渣必须彻底进行清理。6.其它设备要经常保持干净，无面渣、面屑、灰尘。编制审批关键质量控制点使用部门挂面车间共1页 第1页名 称环境卫生 1 各岗位负责本岗位卫生区卫生，停机时关闭各自区域内的门窗，由班长检查、负责并落实到人。2 车间内一律不准吃东西，不准将与生产无关的东西带入车间。3 上班期间不经允许，一律不准出

11、车间大门。4 生产过程中，不准出车间内大门（生产间），去洗手间除外，更衣室内不准长时间停留。5 交换班后，不经宣布不准私自出车间大门，在集合处等待。6 吃饭时间统一，按照安排时间30分钟，不准私自去餐厅买饭。7 进入车间不准随地吐痰、大声喧哗。编制审批关键质量控制点使用部门挂面车间共1页 第1页名 称和 面 1 小麦粉：要求小麦粉具有足够的湿面筋含量，湿面筋含量为29.033.0%，灰分小于等于0.70%；小麦粉颗粒大小要求均匀。2 和面时间：一般和面时间控制在1520分钟。3 和面机的搅拌速度：转速70110转/分为宜。4 小麦粉加入量：每锅面面粉加入量为250kg.5 食品添加剂根据其溶解

12、特性一次加入和面锅中。和面要求达到颗粒松散，粒度大小一致，色泽一致，不含生粉；手握成团，经轻轻搓揉仍能成为松散的颗粒面团。编制审批关键质量控制点使用部门挂面车间共1页 第1页名 称烘干 1 温度：预干燥区为： 2530，主干燥区为：3540，完成干燥区为：2030。相对湿度：预干燥区为：8085%，主干燥区为：7580%，完成干燥区为：5565%。2. 根据生产线的特点、产品的要求、刀速的高低，温度及相对湿度将随之变化，生产时严格按照生产工艺指标执行。这些要领的掌握及温度、相对湿度的调整是通过进热风量及排潮风量多少来控制的。3. 烘干时间烘干时间为34小时，烘干以后成品的水分控制在14.0%以

13、内。4. 面条成型度要求与样品相差不大。面条烘干后要求条形均匀、色泽一致。编制审批关键质量控制点使用部门挂面车间共1页 第1页名 称包 装 1.封口封口要求封口严密，严禁出现漏气、切面渣、切料、空包现象。2.包装包装要紧固、美观，严禁出现斜边、大小头等现象。2.批号 1)要求批号打印与当天的日期、班别一致，且打印清晰。2)要求外包装膜（包装纸）、纸箱、所生产产品的种类必须一致。3.数量 要求所装产品的数量必须与所要求相一致，严禁出现空包、少包、多包现象。4.计量 面条净含量达到JJF1070-2000的要求，凡达不到要求的严禁包装。编制审批车间主要岗位操作规程使用部门挂面车间共1页 第1页名

14、称包装工序 作业指导书1打开电源总开关。接通各加热器开关，将温度控制器的温度设定到所需温度约20分钟左右，温度批示器上的指示灯由红灯亮转为绿灯亮时，即达到了设定温度。2将支架上的固定锥形定位器调定在薄膜宽度刻度标准线上，将固定螺钉拧紧，然后套入薄膜卷筒，按要求将薄膜绕过杠、压辊等。经过制袋器，送至横封器。3当膜通过制袋器时，提上层管形输送带，间断按动按钮，使薄膜缓慢引出。放下上层管形输送带，按点动按钮，引导薄膜通过终端密封器若干次切断，密封试验。4试验正常后即可开机生产，正式开机时，应检查每袋的密封及切割图案是否符合工艺品要求。5停机时必须把总开关关闭。筒面包装（人工）：1、包装工按照顺序领取

15、包装纸，并在指定位置上打印生产批号，生产批号要打印清楚准确。2、到上道工序领取面条，按生产要求整理好面条，然后按照产品包装规格要求进行称重、包装。3、按照车间包装要求进行包装，包装要求紧固美观，严禁出现斜边、大小头现象。4、交接班时要把工作台及现场清理干净彻底，并把电子称电源关闭。编制审批.精品文档.工艺流程及关键控制点（英文版 ） Two regulations promulgated for implementation is in the party in power for a long time and the rule of law conditions, the implemen

16、tation of comprehensive strictly strategic plan, implementation in accordance with the rules and discipline to manage the party, strengthen inner-party supervision of major initiatives. The two regulations supporting each other, the adhere to a positive advocate, focusing on morality is of Party mem

17、bers and Party leading cadres can see, enough to get a high standard; around the party discipline, disciplinary ruler requirements, listed as negative list, focusing on vertical gauge, draw the party organizations and Party members do not touch the bottom line . Here, the main from four square face

18、two party rules of interpretation: the first part introduces two party Revised regulations the necessity and the revision process; the second part is the interpretation of the two fundamental principles of the revision of laws and regulations in the party; the third part introduces two party regulat

19、ions modified the main changes and needs to grasp several key problems; the fourth part on how to grasp the implementation of the two regulations of the party. and revised the necessity and revised history of the CPC Central Committee the amendment to the Chinese Communist Party members and leading

20、cadres honest politics several guidelines and column 1 by 2015 to strengthen party laws and regulations focus. Two party regulations revision work lasted a Years, pooling the wisdom of the whole party, ideological consensus, draw historical experience, respect for the wisdom of our predecessors, whi

21、ch reflects the unity of inheritance and innovation; follow the correct direction, grasp the limited goals, adhere to the partys leadership, to solve the masses of the people reflect a focus on the problem. The new revision of the and , reflects the partys 18 and the eighth session of the third, the

22、 spirit of the fourth plenary session, reflecting the experience of studying and implementing the General Secretary Xi Jinping series of important speech, reflects the partys eighteen years comprehensive strictly practice. (a) revised two regulations of the party need of in based on revised, the pro

23、mulgation and implementation of January 2010, to strengthen the construction of the contingent of leading cadres play an important role. But with the party to manage the party strictly administering the deepening, has not been able to fully meet the actual needs. Content is too complicated, eight pr

24、ohibition, 52 are not allowed to hard to remember, and also difficult to put into practice; the second is concisely positive advocated by the lack of prohibited provisions excessive, no autonomy requirements; the third is banned terms and discipline law, both with the party discipline, disciplinary

25、regulations repeat and Criminal law and other laws and regulations repeat; the fourth is to clean the theme is not prominent, not for the existing problems, and is narrow, only needle of county-level leading cadres above. is in 1997 based on revision, in December 2003 the promulgation and implementa

26、tion, to strengthen the construction of the party play very important role. Along with the development of the situation, which many provisions have been unable to fully meet the comprehensive strictly administering the practice needs. One is Ji law, more than half of the provisions and criminal law

27、and other countries laws and regulations Repetition; two is the political discipline regulations is not prominent, not specific, for violation of the party constitution, damage the authority of Party Constitution of misconduct lack necessary and serious responsibility to pursue; third is the main di

28、scipline for the leading cadres, does not cover all Party members. Based on the above situation, need to and the two is likely to be more relevant regulations first amendment. By revising, really put the authority of Party discipline, the seriousness in the party tree and call up the majority of Par

29、ty members and cadres of the party constitution of party compasses party consciousness. (II) two party regulations revision process the Central Committee of the Communist Party of China attaches great importance to two regulations revision . Xi Jinping, general books recorded in the Fifth Plenary Se

30、ssion of the eighth session of the Central Commission for Discipline Inspection, on the revised regulations made clear instructions. According to the central deployment, the Central Commission for Discipline Inspection from 2014 under six months begin study two regulations revision. The Standing Com

31、mittee of the Central Commission for Discipline Inspection 4 review revised. Comrade Wang Qishan 14 times held a special meeting to study two regulations revision, amendment clarifies the direction, major issues of principle, path and target, respectively held a forum will listen to part of the prov

32、ince (area) secretary of the Party committee, Secretary of the Discipline Inspection Commission, part of the central ministries and state organs Department The first party committee is mainly responsible for people, views of experts and scholars and grassroots party organizations and Party members.

33、Approved by the Central Committee of the Communist Party of China, on 7 September 2015, the general office of the Central Committee of the Party issued a notice to solicit the provinces (autonomous regions, municipalities) Party, the central ministries and commissions, state ministries and commissio

34、ns of the Party (party), the General Political Department of the military, every 3 people organization of Party of two regulations revision opinion. Central Commission for Discipline Inspection of extensive solicitation of opinions, careful study, attracting, formed a revised sent reviewers. In Octo

35、ber 8 and October 12, Central Committee Political Bureau Standing Committee and the Political Bureau of the Central Committee After consideration of the two regulations revised draft. On October 18, the Central Committee of the Communist Party of China formally issued two regulations. Can say, two l

36、aws amendment concentrated the wisdom of the whole party, embodies the party. Second, and revision of the basic principles of two party regulations revision work and implement the partys eighteen, ten eight plenary, the spirit of the Fourth Plenary Session of the Eleventh Central Committee and Gener

37、al Secretary Xi Jinping important instructions on the revised and , highlighting the ruling party characteristics, serious discipline, the discipline quite in front of the law, based on the current, a long-term, advance as a whole, with Bu Xiuding independent and . Main principle is: first, adhere t

38、o the party constitution to follow. The constitution about discipline and self-discipline required specific, awaken the party constitution of party compasses party consciousness, maintaining the authority of the constitution. General Secretary Xi Jinping pointed out that no rules, no side round. Par

39、ty constitution is the fundamental law, the party must follow the general rules. In early 2015 held the eighth session of the Central Commission for Discipline Inspection Fifth Plenary Session of the 16th Central Committee, Xi Jinping again pointed out that constitution is the party must follow the

40、general rules, but also the general rules. the revision of the and is Method in adhere to the regulations established for the purpose of combining rule of virtue is to adhere to the party constitution as a fundamental to follow, the constitution authority set up, wake up the party constitution and p

41、arty rules the sense of discipline, the party constitution about discipline and self-discipline specific requirements. 4 second is to adhere to in accordance with the regulations governing the party and the party. The Party of rule of virtue de, mainly refers to the partys ideals and beliefs, excell

42、ent traditional style. The revised the closely linked to the self-discipline, insisting on the positive initiative, for all members, highlight the vital few, emphasized self-discipline, focusing on the morality, and the majority of Party members and the ideological and moral standards. The revised J

43、i method separately, Ji, Ji Yan to Method, as a negative list, emphasizing the heteronomy, focusing on vertical gauge. Is this one high and one low, a positive reaction, the strict party discipline and practice results transformation for the integration of the whole party to observe moral and discip

44、line requirements, for the majority of Party members and cadres provides benchmarking and ruler. Third, insist on to. In view of the problems existing in the party at the present stage, the main problems of Party members and cadres in the aspect of self-discipline and abide by the discipline to make clearly defined, especially the partys eighteen years strict political discipline and political rules, org