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1、第1章切削加工基础知识1.1切削加工概述切削 cutting;力口工 machining;金属切削 metal cutting (metal removal);金属切肖U工艺 metal-removal process;金属工艺学 technology of metals;机器制造 machine-building;机械加工machining;冷力工 cold machining;热力工 hot working;工件 workpiece;切屑chip;常见的力口工方法 universal machining method;钻削 drilling;键削 boring;车削 turning;磨削
2、grinding;铳削 milling;刨削 planning;插削 slotting ;铿 filing ;划线 lineation;塞切 carving;锯 sawing;刮削 facing;钻孔 boring;攻丝tap;丝锥tap;板牙die;螺钉screw;标准件 standard component;位移 displacement ;截面 section;十、光整加工光整加工 micro finishing;研磨 mull (lapping);研磨剂 lapping compound;研磨膏paste;研磨机床 lapping machine抛光 polishing ;抛光膏buf
3、fing cream;抛光轮 polishing wheel;抛光机polisher ;圻磨 honing ;壬行磨轮honing wheel;壬行磨机床 honing machine;超精力工机床 superfinishing machine;超精力工 superfinish;第3章机械加工工艺过程札L械加工工艺过程 machining process;工步 step of an operation;工位 work station;工序 process;工艺文件 manufacturing process document;工艺卡片 technological card;工艺规程 proce
4、ss plan;机械力口工工艺卡 machining process sheet;工艺设计 technological design;设计基准 designing datum;工艺基准 datum features in process;基准重合 consistency of datum feature;基面统一原则 unified datum principle;机械力口工工序卡 machining operation sheet;工艺过程设计process planning;工艺路线 process route;工艺过程卡 process sheet;产品规格 product specif
5、ication;产品用途product use;产品责任 product liability;生产线 production line;生产进度计划 production schedule;生产率 productivity;批量生产 batch production;第4章切削加工零件结构工艺性切削 cutting;力口工 machining;工件 workpiece;零件part;毛坯rough;工艺性能 processing property;装配结构的合理性 rationality of assembly structure;零件结构合理性 rationality of detail st
6、ructure;标准化 standardization;第5章 先进制造技术先进制J造技术 Advanced Manufacturing Technology;信息技术 information Technology;产品 product;设计 design;力口工 machining;检测check;管理 manage;销售sell;使用use;月艮务serve;回收 reclaim;计算机集成制造系统 Computer Integrated Manufacturing System (CIMS);智能制造系统 Intelligent Manufacturing System (IMS);精密
7、工程 precise engineering;成组技术 group technology;方式(法)methodology;柔性制造系统 Flexible Manufacturing System (FMS);数控机床 numericaHy controlled machine tool;加工中心 Machining Center (MC);计算机数字控制 computerized numerical control (CNC);自动换刀装置 automatic tool changer (ATC);直接数字控制 Direct numerical control (DNC);分布式数字控制 D
8、istributed numerical control (DNC);群控DNC;单机自动化 stand-alone automatization ;自动机床 Automatic machine;组合机床 combination machine;专用机床 special machine;NC 钻床 NC drilling machine ;NC 磨床 NC grinding machine ;NC 车床 NC lathe ;卧式力口工制造中心 horizontal machine center;立式力口工制造中心 vertical machine center;车间 shop floor;库存
9、 inventory;工艺 process;分类 classification;编码系统 coding system;零件夕卜型 part configuration;工艺规戈U process planning;单元式制造 cellular manufacturing;小车维修站 Cart maintenance station;零件清洗站 Parts wash station;装卸站 Unload station;回收系统 Recovery system;小车转弯站 Cart turnaround station;集成化 integration ;协调 tradeoff;成族零件 fami
10、ly-of-part;换刀装置Tool changer;机床控制装置 machine control unit;组装线 Assembly line;第6章先进制造运行模式先进制造运行模式 Advanced Manufacturing Operation Model;计算机集成制造系统 Computer Integrated Manufacturing Systems (CIMS)精益生产(LP亦称精良生产)Lean Production;敏捷制造 Agile Manufacturing (AM);绿色制造 Green Manufacturing;计算机辅助设计 Computer Aided D
11、esign (CAD);计算机辅助制造 Computer Aided Manufacturing (CAM);计算机辅助工艺过程设计 Computer Aided process planning (CAPP);物料需求计划 Material Requirements Planning (MRP);计算机辅助教育 Computer Aided Education (CAE);虚拟制造 Virtual Manufacturing (VM);并行工程 Concurrent Engineering (CE);面向装配的设计 Design For Assembly (DFA);面向制造的设计 Desi
12、gn For Manufacturing(DFM);第7章特种加工特种加工(NTM) Nontraditional Manufacturing;一、电火花加工电火花力口工 spark-erosion machining;电火花线切割加工 electrical discharge wire - cutting;电火花穿孔spark-erosion drilling;电火花用隹亥I spark-erosion carving;二、电解加工电解力工 Electrolytic machining;三、超声波加工超声波力口工 Ultrasonic machining;变幅杆 Transducer nos
13、e ;铜垫圈 Copper washer;放大刀具夹持器Amplifying tool holder ;超声波振动 Ultrasonic vibration;银钎焊 Sliver braze;仿形刀具Shaped tool;蜡焊缝Wax weld ;支持材料 Backup material;磨料悬浮液Abrasive slurry;吸入管 Suction line ;四、激光加工激光力口工 Laser processing;激光束力口工 Laser beam machining ;激光切割 laser cutting ;激光打孔 laser drilling;激光焊接 laser weldin
14、g;1. 2零件表面构成及成形方法变形力 deforming force;变形 deformation;几何形状 geometrical;尺寸 dimension ;精度 precision;表面光洁度 surface finish;共辗曲线 conjugate curve;范成法 generation method;轴 shaft;1. 3机床的切削运动及切削要素主运动 main movement;主运动方向 direction of main movement;进给方向 direction of feed;进给运动 feed movement;合成进给运动 resultant moveme
15、nt of feed;合成切削运动 resultant movement of cutting;合成切削运动方向 direction of resultant movement of cutting 切削速度 cutting speed;传动 drive/transmission;切削用量 cutting parameters;切削速度 cutting speed;切削深度depth of cut;进给速度feed force;切削功率 cutting power;1.4金属切削刀具合金工具钢alloy tool steel;高速钢 high-speed steel;硬质合金hard allo
16、y;易力口工 ease of manufacturing ;切削刀具cutting tool;刀具 cutter;车刀 lathe tool;主切削刃 main cutting edge;副切削刃 assistant cutting edge;刀体 tool body ;刀柄 tool shank;前刀面rake face;主后刀面major flank;刀尖 nose of tool;主剖面系 tool orthogonal plane system;切削平面 tool cutting edge plane;主剖面 tool orthogonal plane;切削宽度 width of th
17、e uncut chip;进给平面系 assumed working plane system;力口工表面 transient surface;前角 rake angle;后角 clearance angle;主偏角 tool cutting edge angle;刀尖角 nose angle;L5刀具切削过程及磨削机理塑性变形 plastic distortion;微观组织,显微结构microstructure ;切削力 cutting force;切削温度 cutting temperature; 积屑瘤 built-up edge;刀尖磨损nose wear;月牙洼crater;残留应力
18、 residual stress;应力 stress;硬度 rigidity;磨削 grinding;砂轮 grinding wheel;磨粒grain;剪切shear;摩擦 friction;内力 internal force ;1.61. 8切削加工质量、材料的切削加工性、切削液的选择 力口工精度 machining accuracy;表面质量 surface finish;工艺性能 technological performance;材料切削加工性指标 machinability index of material;切削液 cutting fluid ;切削油 cutting oil;1
19、.9件的装夹及夹具定位梢dowel;定位 allocation;机床夹具jig;组装线 Assembly line;机械零件 mechanical parts;钳工 locksmith;精力口工 finish machining;粗力工 rough machining;气动夹紧pneuma-lock;同心,同心度concentricity ;垂直度 perpendicular;基准 benchmark;基准线 reference line;夹具 fixture;通用夹具 universal fixture;专用夹具 Fixture for special purpose;可调夹具 adjust
20、able fixture;组合夹具 modular fixture;工序 process;设计基准 designing datum;工艺基准 datum features in process;1. 10金属切削机床机床 machine tool;机床运动 motion of machine;机床型号 machine tool model;机床力工精度 machining accuracy of machine tool;车床lathe;普通车床 engine lathe;卧式车床 horizontal lathe;立式车床 vertical lathe;钻床 drill press;锋床 b
21、oring machine;铳床 milling machine;磨床 grinder (grinding machine);牛头刨床shaper;龙门刨床planer;$插床 slotting machine (slotter);第2章常用加工方法综述及加工方案选择一、车削车削 turning;车刀 lathe tool ;车床lathe ;普通车床engine lathe;卧式车床 horizontal lathe;立式车床 vertical lathe;仿形车床 duplicating lathe (copy lathe);转塔车床turret lathe;细长轴 long slende
22、r shaft纵向车削 straight turning;锥体车削 taper turning;仿形车削 contour turning;端面车削facing;回转表面 surface of revolution;平面 flat surface;圆面 round surface ;仿形表面 contoured surface ;退刀槽recess ;卡盘chuck;尾架 tailstock;床头箱,主轴箱headstock;销 pin;卡箍 bar clasp;花盘 faceplate;主轴 spindle;二、钻削钻削 drilling;钻床 drill press;钻头drill;名忽孑L
23、 counter boring;内表面 internal surface ;钱孔、扩孔reaming;攻丝 tapping;孑L力口工 spot facing machining;较 ream;较刀 reamer;盲孔 blind hole;麻花钻 twist drill;埋头孔 countersink;锥柄 taper shank;三、三削键削bore;键床 boring machine;专堂杆 boring bar ;纵向号堂削straight boring;表面光洁度 surface finish;卧式键孑L机 horizontal boring machine;四、铳削铳削mill;铳
24、床 milling machine ;铳刀 milling cutter;缝 Slot ;槽 groove;平面 flat surface;圆面 round surface ;仿形表面 contoured surface;周铳 Peripheral milling ;端铳 face milling; multi model miller;靠模铳床;copy milling machine;仿形铳床 ;contouring machine;五、磨削磨削 grinding;磨床 grinder (grinding machine);外圆磨削 external grinding;内圆磨肖!J int
25、ernal grinding (cylindrical grinding);平面磨削 plane grinding abrasive;夕卜圆磨床 cylindrical grinding machine;平面磨床 surface grinder;外圆磨床 cylindrical grinding machine ;内圆磨床 internal cylindrical machine;成形磨床 form grinding machine;仿形磨床 copy grinding machine ;万能工具磨床 universal tool grinding machine;六、拉削拉削 broachi
26、ng;拉床 broaching machine;拉刀 broaching tool;外表面拉削 external surface broaching;内表面拉削 internal surface broaching;多功能机床 multifunction machine;多齿刀具 multitooth tool;切屑槽 chip gullet;七、刨削包U削 planning;牛头刨床shaper;龙门刨床planer;龙门刨削planning;旋臂刨I床 radial drilling machine ;仿形包U床 copy shaping machine;八、齿轮加工齿轮力口工 gear machining;齿轮gear;滚齿 gear hobbing;滚齿刀 hobbing cutter;直齿圆柱齿轮 straight toothed spur gear;斜齿圆柱齿轮helical-spur gear;直齿锥齿轮 straight bevel gear ;齿轮齿条 pinion and rack;蜗杆蜗轮 worm and worm gear;九、螺纹加工螺纹加工 thread machining;螺纹切削 thread cutting;攻丝 tapping;