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1、恒太机械（上海）有限公司HT(Shanghai)Co.,Ltd.控 制 计 划Control Plan(Process)客户名称 Customer Name：PDDA客户零件图号/版本 Customer Part No./Rev.6606/12/2HT零件图号/版本 LX Part No./Rev.A01-002零件名称 Part Name/Description：Cone ng 初始制定日期 Original Maked Date：2010.5.15Control Plan Revised Minutes Rev.Date Revised Item Revised byB 10/Dec Th
2、e document format has been changed LuXianming Control Plan 控 制 计 划Key window/Phone：主要联系人/电话：Date（Orig.）日期（原订）：Date（Rev.）日期（修订）：Customer Part No./Rev.客户零件编号/版本:Core Team:核心小组Customer Engineering Approval/Date(If Required)顾客工程批准/日期（如需要）：Part Name/Description零件名称/描述:key window/Phone：主要联系人/电话：Customer Q
3、uality Approval/Date(If Required)顾客质量批准/日期（如需要）：Supplier：供方：Other Approval/Date(If Required)其它批准（如需要）Other Approval/Date(If Required)其它批准（如需要）：Part/ProcessNo.零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine,Device,Jig,Tools For Mfg.机器、装置、夹具、工装Characteristics特性ProcessCharacteristic Class过程特性
4、分类ProductCharacteristic Class产品特性分类Methods方法Reaction Plan 反应计划No.编号Product 产品Process过程Product/Process/Spec./Tolerance 产品/过程/规格/公差Evaluation Measurement Tech.评价/测量技术Sample样件Control Method控制方法 First Inspection首检ProcessInspection过程检查Finalinspection最终检查10 Incoming Inspection进料检验Material type材质American c
5、ode:AISI 12151.Check the material certification2.Third party test one time two years1.检查材质证 明书2.每年一次第三方检测1份/BatchIncoming inspection report进料检验报告(编号：LCN-8F041D)Close off/Return to supplier隔离/退货Outer diameter外径28-0.03 Micrometer 千分尺(025mm)45138483 10PCS/Batch 10只/每批Incoming inspection report进料检验报告(编号
6、：LCN-8F041D)Close off/Return to supplier隔离/退货Striagtness直线度Striagtness than0.5mm/1000mm弯曲程度1000mm范围内小于0.5mmInspection in the designated areawelter the material在指定区域内滚动检查10PCS/Batch 10只/每批Incoming inspection report进料检验报告(编号：LCN-8F041D)Close off/Rework/Sort隔离/返工/全检Surface defects表面缺陷No Scratch,Rust.无拉
7、伤、无锈 斑Visual check 目视 10PCS/Batch 10只/每批Incoming inspection report进料检验报告(编号：LCN-8F041D)Close off/Return to supplier隔离/退回供应商Send out material发料Send wrong material发错料Color mark颜色标识Green mark绿色标识The operator and warehousekeeper check each other 操作员人员和仓库管理员互相检验Return to warehouse/close off退回仓库/隔离20 Turn
8、ing 车削加工 L-35Revolution 转数Make program 编程A01-002Program checking程序确认Program checking report 程序确认报告（报告编号：LCN-6F050)Corrected the program 修改程序Clamp tooling刀具夹头紧固No disentangle 要求夹紧无松开动Check tooling and device用工具检查有无松动Tooling Sheet 刀具清单（编号：LCN-7F106)Check by technic manager 技术经理审核1.Turning Facing光平面Tur
9、ning tool 车刀 Turning Facing光平面Rev转速3000rad/minF进刀量=0.03mm/rTechnice Size工艺尺寸Reset-up重新调整2.Drilling hole 钻孔Drilling tool 钻头Center hole中心孔Rev转速2500rad/minF进刀量=0.03mm/r5.0Technice Size工艺尺寸Reset-up重新调整3.Brilling Hole 镗孔Boring tool 镗刀20 Hole diameter 孔径Rev 转速3000rad/minF进刀量=0.02mm/r5.6+0.2Ping gauge 塞规(U
10、GZ-*-0001/UGZ-*-0001)3pcs/Machine start up orChange tool 3只/开机和换刀1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工42 Angle 角度 20 Contracer轮廓仪(DD-0009)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/R
11、ework隔离/返工19 Hole diameter 孔径 5.90.1 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工16 Radius 圆角 17.5+0.02/-0.03 Height Tester030mm(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection
12、 report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工15 Angle 角度 14.5+0.2 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工4.Reamering hole铰孔Reamering tool 铰刀 32 Angle 角度Rev 转速1000rad/minF进刀量=0.02mm/r
13、20 Contracer轮廓仪(DD-0009)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工21 Hole diameter 孔径 5.5+0.02/-0.005Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report(PIR A01-002)
14、检验报告(报告编号：A01-002)Close off/Rework/Scrap隔离/返工/报废5.Dilling hole钻孔Drilling tool 钻头 Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/r10Process technice size过程工艺尺寸Reset-up重新调整6.Boring hole 镗孔Boring tool 镗刀 18 Hole diameter 孔径Rev 转速3000rad/minF进刀量=0.02mm/r12.2+0.04/0Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/
15、Machine start up orChange tool3pcs/3H AQL1.0 C=01.Inspection report(PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off/Rework/Sort隔离/返工/全检37 Jumpness全跳动 0.02Concentricity Gage同轴度仪(19753-A-10P)3pcs/Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-
16、002)Close off/Rework隔离/返工Sample 样件Trial Run试生产Production生产7.Turning OutsideDiameter车外圆Turning tool 车刀 4 Outside diameter 外径 Rev 转速2500rad/min 14.03 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Inspection report(PIR A01-002)
17、检验报告(报告编号：A01-002)Close off/Rework隔离/返工Chamfer 倒角 F进刀量=0.03mm/r 1.40.015 Projector 投影仪(490127)3pcs/Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report(PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off/Rework隔离/返工5 Outside diameter 外径 12.60.03 Projector 投影仪(490127
18、)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工1 Outside diameter 外径 16.18 0/-0.04 Micrometer 千分尺(025mm)451384833pcs/Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report(PIR A01-002)2.SPC control1.检验报
19、告(报告编号：A01-002)2.SPC控制Close off/Rework隔离/返工25 Angle 角度 45.65 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工8.Cutting Groove 割槽Cutting tool 切断刀 2 Outside diameter 外径 Rev 转速2500rad/min 14+0.05 Micrometer 千
20、分尺(025mm)451384833pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework/Sort隔离/返工/全检38 Roughness 粗糙度 F进刀量=0.03mm/r Ra1.6 Roughness Tester 粗糙度仪DTS03A3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报
21、告编号：A01-002)Close off/Rework隔离/返工11 Width宽度 2.2+0.2/0 Height Tester030mm(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工8 Length 长度 11.80.2 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0In
22、spection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工41 Angle 角度 31 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工26 Radius圆弧 R0.1+0.1(2X)Projector 投影仪(490127)3pcs/Machine start up orChange
23、 tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工9.Cutting off 切断Cutting tool 切断刀 17 Length 长度Rev 转速2500rad/minF进刀量=0.03mm/r23.40.1 Height Tester030mm(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-
24、002)Close off/Rework隔离/返工10.Drilling hole钻孔Drilling tool 钻头 22 Inside diameter 外径 Rev 转速2500rad/min 6+0.1Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工36 Concentricity 同轴度 0.02Concentricit
25、y Gage同轴度仪(19753-A-10P)3pcs/Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工40 Roughness 粗糙度 F进刀量=0.03mm/r Ra6.3 Roughness Tester 粗糙度仪DTS03A3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编
26、号：A01-002)Close off/Rework隔离/返工14 Length 长度 90.25 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工33 Angle 角度 1183 Contracer轮廓仪(DD-0009)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection repor
27、t(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工31 Chamfer 倒角 0.2+0.2/0.1*45 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工11.Drilling hole钻孔Drilling tool 钻头 Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.
28、03mm/r10Process technice size过程工艺尺寸Reset-up重新调整12.Boring Hole 镗孔Boring tool 镗刀 23 Inside diameter 外径Rev 转速3000rad/minF进刀量=0.02mm/r 8.80.1Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工30 Ch
29、amfer 倒角 0.1*45 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工13 highness 高度 2.5+0.2 Height Tester030mm(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告
30、编号：A01-002)Close off/Rework隔离/返工12 highness 高度 1.20.025 Height Tester030mm(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工35 parallel平行度 0.02 Dial indicator千分表3pcs/Machine start up orChange tool3pcs/3H AQL1.5 C=0Insp
31、ection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工24 Inside diameter 外径 13+0.04Ping gauge 塞规(UGZ-*-0001/UGZ-*-0001)3pcs/Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework/Scrap隔离/返工/报废13.Turning OutsideDiameter 车外圆Turning t
32、ool 车刀 6 Outside diameter 外径 Rev 转速2500rad/min 14.6+0.1 Micrometer 千分尺(025mm)451384833pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工39 Roughness 粗糙度 F进刀量=0.03mm/r Ra1.6 Roughness Tester 粗糙度仪DTS03A3pcs/Machine start up orChang
33、e tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工28 Chamfer 倒角 0.20.05*45 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工9 highness 高度 3.8+0.1 Height Tester030m
34、m(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工29 Chamfer 倒角 0.20.1*45 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工
35、7 highness 高度 19.6+0.05/0 Height Tester030mm(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工27 Chamfer 倒角 0.30.05*20 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01
36、-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工Part/ProcessNo.零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine,Device,Jig,Tools For Mfg.机器、装置、夹具、工装Characteristics特性ProcessCharacteristic Class过程特性分类ProductCharacteristic Class产品特性分类Methods方法Reaction Plan 反应计划No.编号Product 产品Process过程Product/Proce
37、ss/Spec./Tolerance 产品/过程/规格/公差Evaluation Measurement Tech.评价/测量技术Sample样件Control Method控制方法 First Inspection首检ProcessInspection过程检查Finalinspection最终检查3 Outside diameter 外径 27.3+0.06/+0.02Micrometer千分 尺(2550mm)451384833pcs/Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report(P
38、IR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off/Rework/Sort隔离/返工/全检10 highness 高度 3.6+0.05 Height Tester030mm(01194)高度规3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工34 Concentricity 同轴度 0.02Concentricity Gage同轴度
39、仪(19753-A-10P)3pcs/Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工42 Chamfer 倒角 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工42 Cham
40、fer 倒角 Projector 投影仪(490127)3pcs/Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工30 Cleaning 清洗 Automatic ultrasoniccleaning(MachineNo.:Q01)Different parts mix不同的零件混合在一起Washing basket清洗蓝内Dempty washing basket使用空的清洗篮Visual check目视检查
41、100%/Shift 100%Production flow shee生产流转单（编号：LCM-7F015)Clear/Inform to leader清理/通知组长超声波清洗机(设备编号：Q01)Different batches are mix不同批次混在一起Different color of flow sheet不同颜色流转单Machine no.card on thewashing basket机器号牌放进清洗篮Visual check目视检查10pcs/Shift 100%Production flow shee生产流转单（编号：LCM-7F015)Inform to leader
42、通知组长Cuting oil not clean up油污没有清洗干净Consistency 浓度 Consistency 4%2%Consistency浓度检测仪(设备编号：080923)10pcs/Shift 100%Note formClose off/Rework隔离/返工Temperature温度655Thermometer温度计Note formClose off/Rework隔离/返工Time时间30 Minutes/Basket30分钟/篮Set up the washing machine设定清洗机时间Note formClose off/Rework隔离/返工Change
43、washing solution更换清洗液1times/15 daysVisual check目视检查Note formChange thewashing solution更换洗涤剂Part Surface bumps零件表面碰伤Patrs quantity零件数量1 layer of parts on thewashing basket清洗篮内只能放1层零件Check by 20 times magnifier20倍放大镜目视检查10pcs/Shift 100%Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Sorting隔
44、离/全检40 Plating 电镀Salt Spray Test 盐雾试验 198H Salt Spray Tester 盐雾试验箱3pcs/Plating start up orAdd liquorInspection report检验报告（报告编号：*）Close off/Rework隔离/返工43 Plating thickness 镀层 Zn:510mx-ray fluorescence testerX-荧光射线测试仪3pcs/Plating start up orAdd liquorInspection report检验报告（报告编号：*）Close off/Rework隔离/返工5
45、0Final inspection 成品检验Surface bumps表面碰伤Parts accumulate零件堆积Put in tray one by one放进盘子排序摆放Check by 20 times magnifier20倍放大镜目视检查100%100%Inspection report(PIR A01-002)检验报告(报告编号：A01-002)Close off/Sorting隔离/全检Surface is dirty表面有脏物 Appointed inspection area指定检查区Visual check目视检查100%100%Inspection report(PI
46、R A01-002)检验报告(报告编号：A01-002)Close off/Rework隔离/返工60 Packing包装Plastic tray塑料托盘Box 纸箱Wood block木板Parts surface damage零件损坏Special packing material专用包材Visual check目视检查Every batch每批次Every batch每批次Check List 检查清单 Rework 返工Quantity数量60pcs/tray300pcs/boxVisual check目视检查Every batch每批次Every batch每批次Check List
47、 检查清单 Rework 返工Different batches are mix不同批次混在一起Label on every tray每盘贴标签Visual check目视检查100%Production flow shee生产流转单（编号：LCM-7F015)Rework 返工Vacuum抽真空1 minute1分钟Calculagraph计时器100%Check List 检查清单 Rework 返工Vacuum抽真空Customer Name/ArticleNo/qty/packing date客户名/品名/数量/日期Visual check目视检查Every batch每批次Every
48、 batch每批次Check List 检查清单 Rework 返工70 Inspection/Storing检验/入库Labeling贴标签Customer Name/ArticleNo/qty/packing date客户名/品名/数量/日期Visual check目视检查100%Check List 检查清单 Rework 返工Quantity数量60pcs/tray300pcs/boxVisual check目视检查Every batch每批次Every batch每批次Check List 检查清单 Rework 返工80Shipment/Dockaudit出货/检验Labeling
49、/Quantity标签/数量Visual check目视检查Every time Check List 检查清单 Rework 返工Packaging 包装Visual check目视检查Every time Check List 检查清单 Rework 返工-0.1+0.2Part/ProcessNo.零件/过程 编号Process Name/OperationDescription过程名称/操作描述Machine,Device,Jig,Tools For Mfg.机器、装置、夹具、工装Characteristics特性ProcessCharacteristic Class过程特性分类Pro
50、ductCharacteristic Class产品特性分类Methods方法Reaction Plan 反应计划No.编号Product 产品Process过程Product/Process/Spec./Tolerance 产品/过程/规格/公差Evaluation Measurement Tech.评价/测量技术Sample样件Control Method控制方法 First Inspection首检ProcessInspection过程检查Finalinspection最终检查Part/ProcessNo.零件/过程 编号Process Name/OperationDescription