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1、Supplier Performance Development ProcessTask 15 PPAP20-Sep-99 1 Task 15:PPAPTask Description Production Part Approval Process PPAP Production parts are manufactured at the production site using production tooling,gaging,equipment,operators,etc Parts from production run are analyzed Test results and
2、records from APQP are submitted with Part Submission WarrantPP AP20-Sep-99 2 Task 15:PPAPPurposeFor the supplier to demonstrate all design records and specification requirements are properly understood the process has the capability to produce product that meets requirements20-Sep-99 3 Task 15:PPAPS
3、omethingChanged Application AIAG PPAP manual defines when PPAP submission is required New part Correction to discrepancy in previous submission Design or process change Change in source of subcontracted materials or services transfer or rearrangement of tooling&equipment20-Sep-99 4 Task 15:PPAPMetho
4、dology Buyer enters PPAP submission date on purchase order Approver determines submission level default level 3 default level 4 for raw material Supplier submits PPAP PPAPALL.xls electronic submission re mended Approver evaluates PPAP package Level 5 at supplier site Approver determine part submissi
5、on status Notify supplier and manufacturing of status20-Sep-99 5 Task 15:PPAP DFMEA Control Plan Early Production Containment Plan Pre-Launch Control Plan Process capability studies Gage Measurement System Analysis Lab Accreditation&scope Restricted&Reportable Materials form Interim Worksheet,if req
6、uiredSupplier Data Received Warrant Appearance Approval Report AAR,as required Sample Parts Print/Design Record Engineering Change Documents Check fixtures/aids Process Flow Diagram PFMEA 20-Sep-99 6 Task 15:PPAPPPAP Review Checklist Delphi checklist to assist with evaluation of PPAP package Action
7、plan created with use of checklist20-Sep-99 7 Task 15:PPAPFlow Chart Linkage of Product Characteristics from DFMEA to Operational Steps Operation numbers consistent with PFMEA,Control Plan,Operator Instructions Ensure identification of inspection and rework Use A-6 Process Flow Chart checklist in AP
8、QP manual to evaluate20-Sep-99 8 Task 15:PPAPPFMEA Linkage with DFMEA,Process Flow,Control Plan,Operator Instructions,etc Degree to which high RPNs are addressed with preventive strategies Action Plans assigned,implemented,effectiveness assessed and RPN recalculated Use A-7 Process FMEA checklist in
9、 APQP manualRPN=50420-Sep-99 9 Task 15:PPAPDFMEA Assess feasibility,risk,design intent issues Confirm manufacturing process capability considered Focus on Critical Characteristics Lessons Learned incorporated Use A-1 Design FMEA checklist in APQP manual to evaluate20-Sep-99 10 Task 15:PPAPControl Pl
10、an Ensure Control Plan is aligned to,and correlates with,DFMEA,Process Flow,PFMEA Control Methods appropriate to variation type s Incorporates Lessons Learned,Statistical Data Use A-8 Control Plan checklist in APQP manual to evaluate20-Sep-99 11 Task 15:PPAPPre-Launch Control PlanEarly Production Co
11、ntainment requirements Additional controls included for proper duration or quantity PFMEA and statistical data used to determine what additional controls necessary short term capability long term capability on similar process20-Sep-99 12 Task 15:PPAPProcess Capability Studies20-Sep-99 13 Task 15:PPA
12、PMSA Studies Measurement uncertainty determined Gage R&R,Bias,Stability,and Linearity Gage R&R acceptance guidelines30%unacceptable,measuring system needs improvement Verify study performed correctly20-Sep-99 14 Task 15:PPAPPart Submission Status Full Production Approval Interim Approval Authorize s
13、hipment to Delphi without Full Production Approval Corrective Action Plan is required Rejected Corrected submission required before production quantities may be shipped20-Sep-99 15 Task 15:PPAPInterim Part ClassA parts from production tooling and meet specs,not all PPAP requirements have been metB p
14、arts from production tooling and require rework to meet specsC parts not from production tooling,parts meet specsD parts do not meet specsE parts do not meet specs and vehicles with class E parts require retrofit to make them saleable20-Sep-99 16 Task 15:PPAPSummary AIAG PPAP manual defines requirem
15、ents APQP Product and Process Validation Supplier submits PPAP to proper level PPAP package evaluated and status determined Supplier and Delphi manufacturing site notified of PPAP approval status20-Sep-99 17 Task 15:PPAPReference Documents AIAG PPAP,SPC,MSA,APQP and Control Plan manuals GM 1411 Inte
16、rim Approval Worksheet AIAG QS-9000 Manual Appendix 20:PPAP checklist Appendix 13:PPAPALL.XLS20-Sep-99 18 Task 15:PPAP9、静夜四无邻，荒居旧业贫。6 月-236 月-23Thursday,June 1,202310、雨中黄叶树，灯下白头人。09:19:1709:19:1709:196/1/2023 9:19:17 AM11、以我独沈久，愧君相见频。6 月-2309:19:1709:19Jun-2301-Jun-2312、故人江海别，几度隔山川。09:19:1709:19:170
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