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1、Exploring FactoryTalk Chen Huaming(陈华明陈华明)软件区域经理软件区域经理/北京地区北京地区65182535-3405,139101553371most valued global provider of power,control&information solutionsASIA PACIFIC REGIONSOUTHKOREAMONGOLIACHINAPAKISTANINDIABeijingShenyangSeoulOsakaNagoyaJAPANTokyoXiamenShanghaiTaipeiTaichungTAIWANHONGKONGVIETNAM
2、LAOSTHAILANDKAMPUCHEABangkokLahoreNew DelhiNEPALBangaloreCalcuttaBHUTANBANGLADESHMYANMARSRILANKASINGAPOREMALAYSIATHE PHILIPPINESBRUNEIINDONESIAManilaJakartaKuala LumpurPAPUANEW GUINEAAUSTRALIAPerthAdelaideSydneyBrisbaneMelbourneNEW ZEALANDNew PlymouthChristchurchMumbaiPuneKaohsiungKarachiKwangjuYoko
3、hamaQuezzon CityAhmadabadSelangorHo Chi Minh CityWuhanAsia Pacific HeadquartersRegional HeadquartersOfficesAUSTRALIA/NEW ZEALAND Michael Cahill-MelbourneCHINA Acting By Software SpecialistsINDIA Kultaj KhannaCST Resource SupportCoimbatoreChennaiHyderabadSahibabadGuangZhouPusanChongqingAucklandIn 2 y
4、ears,grown from 38 employees to 86!Dalian CampusAUSTRALIA Robert ReytomasNEW ZEALANDTBH-1CHINAEmma Liu-China SMRyan Zhang-EastHuaMing Chen-BeijingWei Wei South Yukai Wang North Guoyu Wang Beijing Bangrong Xie South Yanfeng Wu-EastKevin Liu TaiwanJAPANHideo NishimuraTBH-1KOREANH KimSE ASIAKirakit Hot
5、hongTBH-1INDIAMukundTBH-1Software Manager Team2most valued global provider of power,control&information solutions3most valued global provider of power,control&information solutions1.FactoryTalk概述2.FactoryTalk优势3.RSSql简介4.应用说明4most valued global provider of power,control&information solutions1.Factor
6、yTalk概述5most valued global provider of power,control&information solutionsSource:AMRManufacturing Operations Challenge6most valued global provider of power,control&information solutionsThe CIOs RealityThousands of Point Solutions”from hundreds of vendorsInterfaces everywhere with no upgrade pathNo“S
7、ingle Version of the Truth”Source:IBM&Industry Studies;Customer Interviews 2004 Source:IBM&Industry Studies;Customer Interviews 2004 ConsolidateStandardizeIntegrate7most valued global provider of power,control&information solutions厂级信息系统的现状厂级信息系统的现状费用高昂，难于运行和维护：费用高昂，难于运行和维护：费用高昂，难于运行和维护：费用高昂，难于运行和维护
8、：Custom integration Duplicated dataNo single InterfaceNo re-use of objectsPoor 3rd Party connectivityDifficult to upgradeLack of standards 集成费用集成费用 工程时间工程时间 维护成本维护成本松散耦合的应用松散耦合的应用松散耦合的应用松散耦合的应用MESMESSCADA/HMISCADA/HMILaborLaborQualityQualityPlant-wide Information Systems8most valued global provider
9、of power,control&information solutions目标:将多个应用变为集成的、模块化的、可伸缩的套件。罗克韦尔自动化的实践罗克韦尔自动化的实践分立应用分立应用一次创建，提供给所有应用；一次创建，提供给所有应用；信息透明共享，应用无缝集成。信息透明共享，应用无缝集成。9most valued global provider of power,control&information solutionsFactoryTalk Architecture OverviewFactoryTalkApplicationsFactoryTalk ServicesFactoryTalk
10、 IntegratorFocused ApplicationsInformation Enabled Logix3rd Party&Legacy Systems Profibus,FF,HART,DH+,Modicon Plant Network Siemens DeltaV RA LegacyERPSCMPLMUnifiedPlantModel10most valued global provider of power,control&information solutionsIntegrated Production Management&Performance SoftwareDesig
11、n&Design&ConfigurationConfigurationProduction Production ManagementManagementData Data ManagementManagementQuality&Quality&ComplianceComplianceAsset Asset ManagementManagementPerformancePerformance&Visibility&VisibilityProduction DisciplinesPlant Wide Information SystemsPlant Wide Automation Systems
12、ProcessProcessControlControlBatchBatchControlControlDrivesDrivesSystemsSystemsMotionMotionControlControlDiscreteDiscreteControlControlSafetySafetyControl DisciplinesIntegrated ArchitectureLogixLogix Control Platform Control PlatformFactoryTalkFactoryTalk Information Platform Information PlatformSens
13、e&Sense&RespondRespondSense&Sense&RespondRespond-内嵌在各产品内；-信息共享；-重复信息最小化。11most valued global provider of power,control&information solutionsThe FactoryTalk Production DisciplinesDesign and Configuration Integrated environments for creating,modeling&programming your production processesAutomation con
14、trol programming Setup&propagate reusable equipmentOrder and product definitionsRapid process development,simulation&deploymentRSLinx EnterpriseRSLogix ArchitectPhaseManagerRSLogixArena SimulationDesign&Design&ConfigurationConfigurationProduction Production ManagementManagementData Data ManagementMa
15、nagementQuality&Quality&ComplianceComplianceAsset Asset ManagementManagementPerformancePerformance&Visibility&VisibilityProduction DisciplinesLogixLogixPlant Wide Information SystemsPlant Wide Automation SystemsProcessProcessControlControlBatchBatchControlControlDrivesDrivesSystemsSystemsMotionMotio
16、nControlControlDiscreteDiscreteControlControlSafetySafetyControl DisciplinesFactoryTalkFactoryTalkIntegrated Architecture12most valued global provider of power,control&information solutionsDesign&Design&ConfigurationConfigurationProduction Production ManagementManagementData Data ManagementManagemen
17、tQuality&Quality&ComplianceComplianceAsset Asset ManagementManagementPerformancePerformance&Visibility&VisibilityProduction DisciplinesLogixLogixPlant Wide Information SystemsPlant Wide Automation SystemsProcessProcessControlControlBatchBatchControlControlDrivesDrivesSystemsSystemsMotionMotionContro
18、lControlDiscreteDiscreteControlControlSafetySafetyControl DisciplinesFactoryTalkFactoryTalkIntegrated ArchitectureThe FactoryTalk Production DisciplinesProduction Management Real-time coordination across your plant-wide production processes Order scheduling&execution Tracking&genealogy Resource mana
19、gement Multi-site production synchronizationFactoryTalk BatchFactoryTalk SchedulerFactoryTalk ProductionCentre(RSAdvantage)FactoryTalk eProcedureFactoryTalk MaterialTrack13most valued global provider of power,control&information solutionsDesign&Design&ConfigurationConfigurationProduction Production
20、ManagementManagementData Data ManagementManagementQuality&Quality&ComplianceComplianceAsset Asset ManagementManagementPerformancePerformance&Visibility&VisibilityProduction DisciplinesLogixLogixPlant Wide Information SystemsPlant Wide Automation SystemsProcessProcessControlControlBatchBatchControlCo
21、ntrolDrivesDrivesSystemsSystemsMotionMotionControlControlDiscreteDiscreteControlControlSafetySafetyControl DisciplinesFactoryTalkFactoryTalkIntegrated ArchitectureThe FactoryTalk Production DisciplinesData Management Tools and methods to use for collecting,transforming and integrating production inf
22、ormation Event,process,or master data collection&storage Integration and workflow across disparate systems Organize,synchronize,archive&aggregate data Automated and manual data collectionHistorianRSSqlIntegratorPMX Recipe MESPMX SkillTrack MESOPC Gateway14most valued global provider of power,control
23、&information solutionsDesign&Design&ConfigurationConfigurationProduction Production ManagementManagementData Data ManagementManagementQuality&Quality&ComplianceComplianceAsset Asset ManagementManagementPerformancePerformance&Visibility&VisibilityProduction DisciplinesLogixLogixPlant Wide Information
24、 SystemsPlant Wide Automation SystemsProcessProcessControlControlBatchBatchControlControlDrivesDrivesSystemsSystemsMotionMotionControlControlDiscreteDiscreteControlControlSafetySafetyControl DisciplinesFactoryTalkFactoryTalkIntegrated ArchitectureThe FactoryTalk Production DisciplinesQuality&Complia
25、nce Ensure operational processes and procedures meet standards or specifications Simplify regulatory compliance and reporting Automated,proactive quality environment Improve first-pass quality Enhance product and process consistency PMS EBR MESRSMACC Change ManagementShop Operations Quality Mgmt*SPC
26、/SQC 15most valued global provider of power,control&information solutionsDesign&Design&ConfigurationConfigurationProduction Production ManagementManagementData Data ManagementManagementQuality&Quality&ComplianceComplianceAsset Asset ManagementManagementPerformancePerformance&Visibility&VisibilityPro
27、duction DisciplinesLogixLogixPlant Wide Information SystemsPlant Wide Automation SystemsProcessProcessControlControlBatchBatchControlControlDrivesDrivesSystemsSystemsMotionMotionControlControlDiscreteDiscreteControlControlSafetySafetyControl DisciplinesFactoryTalkFactoryTalkIntegrated ArchitectureTh
28、e FactoryTalk Production DisciplinesAsset Management Optimizes maintenance and plant operations to improve your resource availability Risk mitigation and change management procedures Comprehensive diagnostics and device configuration Calibration&real-time monitoring Audit operator actions&device hea
29、lthRSMACC Change ManagementRSMACC Network HealthRSMACC DefenderRSMACC AAMRSMACC EOLEntek Emonitor16most valued global provider of power,control&information solutionsDesign&Design&ConfigurationConfigurationProduction Production ManagementManagementData Data ManagementManagementQuality&Quality&Complia
30、nceComplianceAsset Asset ManagementManagementPerformancePerformance&Visibility&VisibilityProduction DisciplinesLogixLogixPlant Wide Information SystemsPlant Wide Automation SystemsProcessProcessControlControlBatchBatchControlControlDrivesDrivesSystemsSystemsMotionMotionControlControlDiscreteDiscrete
31、ControlControlSafetySafetyControl DisciplinesFactoryTalkFactoryTalkIntegrated ArchitectureThe FactoryTalk Production DisciplinesPerformance and Visibility Presents a window into the process so you can make better decisions Reporting&analysis tools Role-based operator interfaces&dashboards Key perfor
32、mance indicators(KPI)Situational display at machine,line,plant&enterprise levelsRSBizWare PlantMetricsFactoryTalk PortalView Machine EditionView Site Edition17most valued global provider of power,control&information solutionsPremier Integration Integrated Architecture=Integrated Architecture=Automat
33、ion&InformationAutomation&InformationBroadest Scope of SupplyScalable/Modular PlatformReal-Time Information Automation=LogixAutomation=LogixMultiple Control DisciplinesScalable/Modular PlatformInformation Enabled Plant Wide Information=Plant Wide Information=FactoryTalkFactoryTalkMultiple Production
34、 DisciplinesScalable/Modular PlatformAutomation EmpoweredFaster Time to MarketLower Integration CostsLowest Total CostOf OwnershipPerformance OptimizationRegulatory Compliance18most valued global provider of power,control&information solutions如何使用如何使用 FactoryTalk 服务服务?软件安装光盘：RSView SERSSql PlantMetr
35、ics Historian 19most valued global provider of power,control&information solutions2.FactoryTalk优势20most valued global provider of power,control&information solutionsRSView SE相比相比传统传统HMI软件的软件的五大优势五大优势基于FactoryTalk Directory 的RSView Supervisory Edition与传统HMI软件的主要区别:1.数据库设计模式2.Tag点定义模式3.画面保存方式4.控制系统的可重
36、用性5.组态方式21most valued global provider of power,control&information solutionsRSView SE相比相比传统传统HMI软件的软件的五大优势五大优势基于FactoryTalk Directory 的RSView Supervisory Edition与传统HMI软件的主要区别:1.数据库设计模式2.Tag点定义模式3.画面保存方式4.控制系统的可重用性5.组态方式22most valued global provider of power,control&information solutionsHMI Server;Da
37、ta Server2）RSView SE ClientRSView SE 典型结构之一（典型结构之一（独立控制独立控制/监控网络）监控网络）RSView SE ClientRSView SE Client3）RSView Studio.CLXsFactoryTalkDirectory ServerHMI Server;Data ServerEthernetControlNet主服务器主服务器备服务器备服务器1）RSView SE Server23most valued global provider of power,control&information solutions1.数据库设计模式
38、数据库设计模式(传统传统HMI软件软件)传统系统通常意味着数据拷贝大量各种不同种类的数据库Tag DatabaseTag DatabaseTag DatabaseData ClientData ClientData Client集中式数据库集中式数据库集中式数据库是一个解决办法,但是单点故障仍需多次定义Tag名Tag DatabaseData ClientData ClientData Client数据库复制数据库复制Tag DatabaseTag Database24most valued global provider of power,control&information soluti
39、ons1.数据库设计模式数据库设计模式(RSViewSE 设计模式设计模式-数据联合数据联合)数据库依然分布在它的原始位置(如:controller)客户通过使用FactoryTalk Directory(FTD)去获取数据定义,FTD相当于一个查找表与Internet DNS 原理类似数据定义既是分布式又是集中式在每个客户端均保留一份FactoryTalk DirectoryTagDatabaseData ClientData ClientData ClientTagDatabaseTagDatabase25most valued global provider of power,contr
40、ol&information solutionsFactoryTalk Diretory的优的优势势-1平衡负载分布式：数据库及数据分布在各个控制器上，分别由各个控制器独自处理对数据更快更直接的访问数据不需要先由一个数据库传递到另一个数据库，再传递到客户端。而是直接有控制器到需要数据的客户端避免了单点故障数据库及数据分布在各个控制器上，在每个客户端均保留一份FactoryTalk Directory数据库设计模式数据库设计模式数据库设计模式数据库设计模式26most valued global provider of power,control&information solutionsFac
41、toryTalk TAG Browser从同一个TAG Browser中流览 RSLinx,OPC,and RSView HMI 的TAG在所有FactoryTalk 产品中 (如.RSSql)均使用同一个BrowserFactoryTalk Browser27most valued global provider of power,control&information solutionsPLCHMI(手工 导入/导出)HMI/PLC程序两个数据库：程序两个数据库：程序中的任何变更都会导程序中的任何变更都会导致两个数据库的变动致两个数据库的变动2.Tag点定义模式点定义模式(传统传统 HMI
42、 软件软件 多次定义多次定义)28most valued global provider of power,control&information solutions2.Tag点定义模式点定义模式(RSView SE 一次定义一次定义)2.在在HMI中直接使中直接使用在用在PLC中创建好中创建好的的Tag点，不需要点，不需要再创建一个新的再创建一个新的HMI tag atabase.1.使用使用RSLogix来来定义定义PLC点，接着点，接着保存这个项目文件。保存这个项目文件。Tag点保存在控制器中点保存在控制器中新添加的新添加的Tag点立刻生效点立刻生效29most valued globa
43、l provider of power,control&information solutionsFactoryTalk Diretory的优的优势势-2-2 减少项目开发时间和维护成本 不用输入、输出和复制标签数据库 避免了多数数据库可能出现的单点故障 支持将标签数据库分布在网上的多个控制器上TagTag点点点点“一次定义一次定义一次定义一次定义”：30most valued global provider of power,control&information solutions3.画面保存方式画面保存方式(传统传统 HMI 软件软件 画面多次拷贝画面多次拷贝)1.将图形文件保存成一个文
44、件。2.在多个站上的一个或多个HMI项目中输入这个图形文件。3.在一个站上修改这个图形文件，在线或者下线将画面拷至各个站。4.多次修改，多次拷贝；站越多，拷贝的工作越多。31most valued global provider of power,control&information solutions3.画面保存方式画面保存方式 (RSView SE 一次性画面一次性画面)1.画面保存在HMI Server，客户端没有画面。2.只需简单的修改图形显示，改变即在整个系统范围内有效。3.既可在线修改又可离线修改。32most valued global provider of power,co
45、ntrol&information solutionsFactoryTalk Diretory的优的优势势-3-3传统方案所没有的优点显著减少项目开发时间和维护成本避免输入和复制图形显示支持将项目分布在网络中多台计算机上的HMI server中在自动化系统中方便、简单的更新画面“一次性画面一次性画面”解决方案：解决方案：33most valued global provider of power,control&information solutions4.控制系统的可重用性控制系统的可重用性(传统传统 HMI 软件软件-较差较差)需求：用户需要增加一条生产线，并想从一条同样的生产线拷贝控制系
46、统供新的系统使用。有冲突!在同一个应用程序内数据库地址不能重名，画面不能重名。必须做大量修改工作，一点也不省事。理想做法：在一个应用程序内，复制#1生产线的控制系统以供#2生产线使用。Area 1（#1生产线）生产线）ClientHMI serverData ServerDisplay:OverviewArea 2（#2生产线）生产线）HMI ServerData ServerDisplay:OverviewClient34most valued global provider of power,control&information solutionsArea 2HMI ServerData
47、 ServerDisplay:OverviewClientArea 1ClientHMI serverData ServerDisplay:Overview1.Fatorytalk的层次化目录使得组件名称(标签，报警，画面)在系统范围内是唯一的。(区域名决定了TAG名的唯一性,即在不同的区域可以用相同的TAG名)2.用户只需简单地将Area1中的内容复制到Area2中生成新的控制。新信息立即可用。3.复制的新项目与原项目从内容到功能上完全一样。只是所在的域不同。4.控制系统的可重用性控制系统的可重用性(RSView SE-较好较好)35most valued global provider o
48、f power,control&information solutionsHMI Runtimes or ServersHMI“Clients”or RuntimesEng.Station5.组态方式组态方式(传统的传统的HMI 每台服务器单独组态每台服务器单独组态)36most valued global provider of power,control&information solutionsHMI ClientHMI ClientHMI ClientFactory Talk DirectoryEng.Station5.组态方式组态方式（RSView SE组态方式组态方式1-一台机组态
49、全部服务器一台机组态全部服务器）37most valued global provider of power,control&information solutions5.组态方式组态方式（RSView SE组态方式组态方式2 2-一对多拷贝一对多拷贝）定义信息源和信息源组一次,即可重复使用。在笔记本电脑上离线开发整个系统,只需在现场将应用程序分别拷贝到需要的计算机上,再将系统中的计算机名改为运行软件的计算机名即可。此过程也可反过来!即:可以在现场将应用程序全部拷贝到笔记本电脑里,即可对其进行修改和重新开发。38most valued global provider of power,cont
50、rol&information solutionsWe Are Focused On Automation!.and We Partner With ITSafety-CriticalProtective SystemsSafety Instrumented SystemsLevel 0-Field InstrumentationLevel 1-Basic Process ControlLevel 2-Area Supervisory ControlLevel 3-Site Manufacturing OperationsLevel 4-Site Business PlanningSite B