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1、CCS Technical DocumentationNKC-1X Series TransceiversIssue 1 02/03Nokia CorporationService Tools NKC-1XService ToolsCCS Technical DocumentationPage 2 Nokia CorporationIssue 1 02/03Table of ContentsModule Jig(MJS-18,0770299).4Product Code.4POS Dongle(FLS-4S,0774283).5Product Code.5FPS-8 Flash Prommer
2、 for heavy flash(0080321,sales pack).6Product Code.6FPS-8C Flash Prommer for heavy parallel flash(0080396).7Product Code.7Docking Station(JBV-1,0770298)and Docking Station Adapter(MJF-23,0770489)8Product Code.8User Instructions(MJF-23).9Galvanic Contact(GAC-1,0770301).11Product Code.11Coupler(CPL-1,
3、0770287).12Product Code.12Audio box(JBA-8,0770320).13Product Code.13Audio Cable(ADS-4,0730222).14Product Code.14Mbus/Fbus Cable(XCS-4,0730178).15Product Code.15Flash Adapter(FLA-39,0770490).16Product Code.16User Instructions(FLA-39).17Soldering Jig(MJS-27,0775287).19Product Code.19Printer Cable(AXP-
4、8,073F000).20Product Code.20D9-D9 Cable(AXS-4,0730090).21Product Code.21Audio Cable(ADS-3,0730197).22Product Code.22DC Cable(SCB-3,0730114).23Product Code.23MBUS Cable(DAU-9S,0730108).24Product Code.24Power Cable(PCS-1,0730012).25Product Code.25RF Cable(XRF-1,0730085).26Product Code.26Service Cable(
5、XCS-4,0730178).27Product Code.27Power Pack(DDC-1,0670405).28Product Code.28SW Security Device(PKD-1,0750018).29Product Code.29 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 3 NKC-1XService ToolsCCS Technical DocumentationPage 4 Nokia CorporationIssue 1 02/03List of
6、 FiguresPage NoFig 1 View of Module Jig,MJS-18.4Fig 2 View of POS Dongle,FLS-4S.5Fig 3 View of Flash Prommer for heavy flash,FPS-8.6Fig 4 View of Flash Prommer for heavy parallel flashing,FPS-8C.7Fig 5 View of Docking Station,JBV-1.8Fig 6 View of Galvanic Contact,GAC-1.11Fig 7 View of Coupler,CPL-1.
7、12Fig 8 View of Audio Box,JBA-8.13Fig 9 View of Audio Cable,ADS-4.14Fig 10 View of Mbus/Fbus cable,XCS-4.15Fig 11 View of Flash Adapter,FLA-39.16Fig 12 View of Soldering Jig,MJS-27.19Fig 13 Printer Cable,AXP-8.20Fig 14 View of D9-D9 Cable AXS-4.21Fig 15 View of Audio Cable ADS-3.22Fig 16 View of DC
8、Cable SCB-3.23Fig 17 View of MBUS Cable DAU-9S.24Fig 18 View of Power Cable PCS-1.25Fig 19 View of RF Cable XRF-1.26Fig 20 View of Service Cable,XCS-4.27Fig 21 View of Power Pack,DDC-1.28Fig 22 View of SW Security Device PKD-1.29 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia Corpo
9、rationPage 5Module Jig(MJS-18,0770299)This jig allow phone PWB-level service and troubleshooting.Electric circuits have to be protected against over-voltage and over-current.Product CodeModule Jig MJS-18:0770299Figure 1:View of Module Jig,MJS-18Table 1:Spare parts for MJS-18ItemDescriptionType Desig
10、nationCodeSupplier1Fuse T2A5x202Test probeGSS-19-3.9-G540A007IDI3Test probeGKS079 301050A130054OY001INGUN4RF probeHRC2901-021002978F005SMK5System Connec-tor Assembly5460043Molex NKC-1XService ToolsCCS Technical DocumentationPage 6 Nokia CorporationIssue 1 02/03POS Dongle(FLS-4S,0774283)The POS flash
11、 concept needs the Flash Adapter and cable between the phone and the FLS-4S.Product CodePOS Dongle FLS-4S:0770283Figure 2:View of POS Dongle,FLS-4S CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 7FPS-8 Flash Prommer for heavy flash(0080321,sales pack)The FPS-8 flash
12、 prommer is used for heavy flashing.Product CodeFPS-8 Flash Prommer:0080321Figure 3:View of Flash Prommer for heavy flash,FPS-8 NKC-1XService ToolsCCS Technical DocumentationPage 8 Nokia CorporationIssue 1 02/03FPS-8C Flash Prommer for heavy parallel flash(0080396)The FPS-8C Flash Prommer is used fo
13、r heavy parallel flashing.Product CodeFPS-8C:0080396Figure 4:View of Flash Prommer for heavy parallel flashing,FPS-8C CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 9Docking Station(JBV-1,0770298)and Docking Station Adapter(MJF-23,0770489)The Docking Station and Doc
14、king Station Adapter are needed for Mbus,Fbus,RF and Audio connections.This setup allows a connection between flash prommers.When the audio box is connected,it has to be connected to the phones audio connector.The Dock-ing Station can be powered by the FPS-8 or an external power supply.Product CodeD
15、ocking Station JBV-1:0770298Docking Station Adapter MJF-23:0770489Spare parts for MJF-23 test pin:540Y207(test probe code)Figure 5:View of Docking Station,JBV-1 NKC-1XService ToolsCCS Technical DocumentationPage 10 Nokia CorporationIssue 1 02/03User Instructions(MJF-23)To avoid causing any damage to
16、 the adapter or the phone,the following instructions must be followed.Note!Using the adapter in any other way may harm the important pins and connectors of the adapter.It cannot be used like the MJF-2 for 3320/3360 products.1Gently press the phone onto the adapter.The arrow on the battery base surfa
17、ce shows the correct installing direction(see picture above).2Let the other edge of the phone down its place.CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 113Press down the upper end of the phone with your finger until the battery latch locks the phone to its place
18、.4To remove the phone from the adapter,push the bottom connector end of the phone down to the hollow in the adapter,and push at the same time the upper end of the phone until it detaches from its place.Detach the phone in inverse order from installation.NKC-1XService ToolsCCS Technical Documentation
19、Page 12 Nokia CorporationIssue 1 02/03Galvanic Contact(GAC-1,0770301)The GAC-1 adapter is needed for the RF connection.The GAC-1 adapter makes galvanic connections to assembled handset RF-switches possible.Via this adapter,the handset is connected to the RF measuring and test equipment.Note:Unnecess
20、ary usage of the handsets RF-switch must be avoided.Product CodeGalvanic Contact GAC-1:0770301Figure 6:View of Galvanic Contact,GAC-1 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 13Coupler(CPL-1,0770287)The Coupler has been developed for antennas go/no go testing.
21、Note:Tuning is not allowed with the CPL-1.Product CodeCoupler CPL-1:0770287Figure 7:View of Coupler,CPL-1 NKC-1XService ToolsCCS Technical DocumentationPage 14 Nokia CorporationIssue 1 02/03Audio box(JBA-8,0770320)The Audio Box is needed for audio connections.The box must support DCT4 Janette audios
22、.Service Audio box JBA-8.The Service Audio box provides an interconnection between the phones system connector(XEAR,XMIC)through a fixed audio cable and Audio tester with a BNC-BNC coax.The connection to a PC can be made with the service battery,through a DAU-9 cable.The Service Audio Box JBA-8 is u
23、sed for service purposes.Product CodeAudio Box JBA-8:0770320Figure 8:View of Audio Box,JBA-8 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 15Audio Cable(ADS-4,0730222)The Service Cable between the phone and the Service Audio Box.Product CodeAudio Cable ADS-4:073022
24、2Figure 9:View of Audio Cable,ADS-4 NKC-1XService ToolsCCS Technical DocumentationPage 16 Nokia CorporationIssue 1 02/03Mbus/Fbus Cable(XCS-4,0730178)The Mbus/Fbus Cable connects the phone and the flash box.Product CodeMbus/Fbus cable XCS-4:0730178Figure 10:View of Mbus/Fbus cable,XCS-4 CCS Technica
25、l DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 17Flash Adapter(FLA-39,0770490)The Flash Adapter allows a continuous maximum power supply for the phone from an external power supply:the ACP-8.The service battery allows Mbus/Fbus connections.The Flash Adapter must be protected ag
26、ainst over-voltage,over-current and cross-con-nections.The Flash Adapter has to be regulated.Note:The Flash Adapter is not to be used for handset testing,and is only meant for flashing.Product CodeFlash Adapter FLA-39:0770490Spare parts for FLA-39 test pin:0770543(test probe)Figure 11:View of Flash
27、Adapter,FLA-39 NKC-1XService ToolsCCS Technical DocumentationPage 18 Nokia CorporationIssue 1 02/03User Instructions(FLA-39)To avoid causing any damage to the adapter or the phone,the following instructions must be followed.Note:Using the adapter in any other way may harm the important pins and conn
28、ectors of the adapter.It cannot be used like the FLA-13 for 3320/3360 products.1Keep the adapter in the left hand and the phone in the right hand.2Gently press the phone onto the adapter(arrow 1 in picture below).The arrow in the battery base surface shows the correct installing direction(see pictur
29、e on top of page).CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 193Let the other edge of the phone down its place(arrow 2)and press down the upper end of the phone with your finger until the battery latch locks the phone in its place.4To remove the phone from the a
30、dapter,push the phone away from the adapter until it detaches from its place.Detach the phone in inverse order from installa-tion.NKC-1XService ToolsCCS Technical DocumentationPage 20 Nokia CorporationIssue 1 02/03Soldering Jig(MJS-27,0775287)The Soldering Jig is used to hold the PWB during repair a
31、nd troubleshooting.Product CodeSoldering Jig MJS-27:0775287Figure 12:View of Soldering Jig,MJS-27 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 21Printer Cable(AXP-8,073F000)The Parallel Printer Cable connects the parallel connector of the PC and the“Parallel Input
32、”of FPS-8 or FPS-8C.Product CodePrinter Cable AXP-8:073F000(Note!Under the FPS-8 sales package)Printer Cable AXP-8:0730298(Note!Orderable separately)Figure 13:Printer Cable,AXP-8 NKC-1XService ToolsCCS Technical DocumentationPage 22 Nokia CorporationIssue 1 02/03D9-D9 Cable(AXS-4,0730090)The D9-D9 c
33、able AXS-4 is used to connect two 9 pin D connectors,for example,between a PC and TDF-4 security box.Product CodeD9-D9 Cable AXS-4:0730090Figure 14:View of D9-D9 Cable AXS-4 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 23Audio Cable(ADS-3,0730197)The Audio Cable c
34、onnects to the Audio Box JBA-6.Product CodeAudio Cable ADS-3:0730197Figure 15:View of Audio Cable ADS-3 NKC-1XService ToolsCCS Technical DocumentationPage 24 Nokia CorporationIssue 1 02/03DC Cable(SCB-3,0730114)The DC Cable SCB-3 is used to connect the Service Battery to the charger connection Vin o
35、f the phone when doing the charger calibration service procedure.Product CodeDC Cable SCB-3:0730114Figure 16:View of DC Cable SCB-3 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 25MBUS Cable(DAU-9S,0730108)The MBUS Cable DAU-9S has a modular connector,and is used w
36、ith the service Audio Box JBA-4 or a modular T-adapter.Product CodeMBUS Cable DAU-9S:0730108Figure 17:View of MBUS Cable DAU-9S NKC-1XService ToolsCCS Technical DocumentationPage 26 Nokia CorporationIssue 1 02/03Power Cable(PCS-1,0730012)The Power Cable PCS-1 is used to connect the JBV-1 and MJS-18
37、module jigs to an external power supply.It can also be used with FPS-8.Product CodePower Cable PCS-1:0730012Figure 18:View of Power Cable PCS-1 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 27RF Cable(XRF-1,0730085)The XRF-1 RF Cable is used to connect the MJS-9 Te
38、st frame to the RF measurement equipment.Product CodeRF Cable XRF-1:0730085Figure 19:View of RF Cable XRF-1 NKC-1XService ToolsCCS Technical DocumentationPage 28 Nokia CorporationIssue 1 02/03Service Cable(XCS-4,0730178)The XCS-4 Service Cable is a modular cable for flashing DCT4 products.Product Co
39、deService Cable XCS-4:0730178Figure 20:View of Service Cable,XCS-4 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 29Power Pack(DDC-1,0670405)The Power Pack is designed to provide the phone with power via FLA-39.The phones own battery can be used in DDC-1.Product Cod
40、ePower Pack DDC-1:0675243Note:DDC-1 allows battery charging.When it is used as a charger,the power pack need to be discon-nected.Note:When DDC-1 is used as a Power Pack,battery charging is not allowed!Figure 21:View of Power Pack,DDC-1Note:Do not plug in cable in charger receptacle.NKC-1XService Too
41、lsCCS Technical DocumentationPage 30 Nokia CorporationIssue 1 02/03SW Security Device(PKD-1,0750018)The SW security device is a piece of hardware enabling the use of the service software when connected to the parallel(LPT)port of the PC.Without the dongle present it is not possible to use the servic
42、e software.Printer or any such device can be connected to the PC through the dongle if needed.Note:Make sure that you have switched off the PC and the printer before making connections!Note:Do not connect the PKD-1 to the serial port.You may damage your PKD-1.Product CodeSW Security Device PKD-1:0750018Figure 22:View of SW Security Device PKD-1 CCS Technical DocumentationService ToolsNKC-1XIssue 1 02/03Nokia CorporationPage 31This page intentionally left blank.NKC-1XService ToolsCCS Technical DocumentationPage 32 Nokia CorporationIssue 1 02/03