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1、AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 1 of 18 Page 页 Section 节 Original Language(see highlight)原始语言(见标色部分)Corrected Version Language or explanation 更正版本语言或解释 5 图1.1-1 产品和过程改进的设计 产品和过程进一步改进的决定 14 1.4.1 The Design FMEA analyz
2、es the functions of a system,subsystem,or component of interest as defined by the boundary shown on the Block/Boundary Diagram,the relationship between its underlying elements,and to external elements outside the system boundary.The Design FMEA analyzes the functions of a system,subsystem,or compone
3、nt of interest as defined by the boundary shown on the Block/Boundary Diagram or Structure Tree,the relationship between its underlying elements,and to external elements outside the system boundary.15 1.4.1 设计 FMEA 用于分析如块/边界图所示边界中所定义的系统、子系统或相关组件的功能,其内部要素之间的关系以及与系统边界外要素之间的关系。设计 FMEA 用于分析如块/边界图或结构树所示边
4、界中所定义的系统、子系统或相关组件的功能,其内部要素之间的关系以及与系统边界外要素之间的关系。47,2.2.4.2 文中所有“干扰因素”文中所有“噪音因素”57,59 2.3.4 61,图 2.3-3 71,图 2.4-2 75,77,2.4.6 153 图 3.3-1 50 2.3.1 Visualization of product or process functions Function tree/net or function analysis form sheet and parameter diagram(P-diagram)Visualization of product fu
5、nctions Function tree/net or function analysis form sheet and/or parameter diagram(P-diagram),as applicable 51 2.3.1 产品或过程功能可视化 功能树/网或者功能分析表单和参数图(P图)产品功能可视化 功能树/网或者功能分析表单和/或参数图(P 图),如适用 AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page
6、 2 of 18 52 2.3.2 A function is to be assigned to a system element.Also,a structure element can contain multiple functions.The recommended phrase format is to use an action verb followed by a noun to describe ameasurable function.A function is to be assigned to a system element.Also,a system element
7、 can contain multiple functions.The recommended phrase format is to use an action verb followed by a noun to describe a measurable function.53 2.3.2 一个功能被分配给一个系统要素,一个结构要素也可以包含多个功能。一个功能被分配给一个系统要素,一个系统要素也可以包含多个功能。推荐的短语格式为:一个“行为动词”后加一个“名词”,表示可测量的功能。推荐的短语格式为:一个行为动词后加一个名词,表示 可测量的功能。60 2.3.4 System Intera
8、ctions(interference between other systems)System Interactions(interference from other systems)61 2.3.4 系统交互作用(与其他系统之间的相互干扰)系统交互作用(来自其他系统的干扰)60 2.3.5 The purpose of creating a function tree/network or functional matrix is to incorporate the technical dependency between the functions.The purpose of cr
9、eating a function tree/network or function analysis on the DFMEA form sheet is to incorporate the technical dependency between the functions.61 2.3.5 创建功能树/网或功能矩阵的目的是将功能之间的技术依赖关系进行整合。创建基于 DFMEA 表格的功能树/网或功能分析的目的是将功能之间的技术依赖关系进行整合。69 图2.4-1 功能障碍 故障 82 2.4.8 Fig 2.4-7 Figure 2.4-7 View of Product End It
10、em-Function-Failure Form Sheet Figure 2.4-7 View of Next Higher Level Item-Function-Failure Form Sheet AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 3 of 18 83 2.4.8 图 2.4-7 图 2.4-7 产品最终项目功能失效表格视图 图 2.4-7 上一较高级别项目功能失效表格视图 86 2.5.3
11、EMC directives adhered to,Directive 9/336/EEC European EMC Directive 87 2.5.3 EMC 指令遵守、指令 89/336/EEC 欧洲 EMC 指令 100,340,344 2.5.8 Table D2 Table C1.2 Table C1.3.1 Note:O=10,9,8,7 can drop based on product validation activities.Note:Occurrence can drop based on product validation activities.101,2.5.8
12、表 D2 注:频度 10,9,8,7 可根据产品验证活动降低 注:频度可根据产品确认活动降低 341,表 C1.2 344 表 C1.3.1 101 2.5.8 表 D2 5 分位置=5 分位置=应用成熟技术和材料 应用证实过的技术和材料 在本设计中对最佳实践进行再评估,但尚未经过验证 在本设计中对最佳实践进行再评估,但尚未经过证实 104,2.5.9 Table D3 Detection Maturity Method for D=7:Detection Maturity Method for D=7:350 C1.4 Table C1.4 Proven test method for ve
13、rification of functionality or validation of performance,quality,reliability and durability;planned timing is later in the product development cycle such that test failures may result in production delays for re-design and/or re-tooling.New test method;not proven;planned timing is sufficient to modi
14、fy production tools before release for production.105,2.5.9 表 D3 探测方法成熟度 D=7:探测方法成熟度 D=7:351 C1.4 表 C1.4 已经验证的测试方法,该方法用于功能性验证或性能、质量、可靠性以及耐久性确认;测试计划时间在产品开发周期内较迟,如果测试失败将导致重新设计、重新开 新测试方法;尚未经过证实;计划时间充分,可以在开始生产之前修改生产工装。AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版
15、勘误表 Version 1 July 2020 Page 4 of 18 模具导致生产延迟。105 2.5.9 表 D3 分值=1=或者探测方法经过实践验证总是能够探测到失效模式或失效起因 分值=1=或者探测方法经过证实总是能够探测到失效模式或失效起因 120 2.6.3 If No Action Taken,then Action Priority is not reduced,and the risk of failure is carried forward into the product design.If No Action Taken,then risk of failure i
16、s not changed,and the Action Priority is not reduced.121 2.6.3 如果“不采取措施”,那么“措施优先级”就不会降低,失效的风险就会继续进入产品设计。如果“不采取措施”,那么失效的风险就不会变化,措施优先级就不会降低。130 3.1.2 Answers to these questions and others defined by the company help create the list of DFMEA projects needed.The PFMEA project list assures consistent dir
17、ection,commitment and focus.Answers to these questions and others defined by the company help create the list of PFMEA projects needed.The PFMEA project list assures consistent direction,commitment and focus.132 3.1.2 Fig 3.1-1 Planning and Preparation:All Processes Level Maintenance OP 40 Work Inst
18、ruction(Part Replacement)Planning and Preparation:All Processes Level Maintenance OP 40 Work Instruction(Machine Part Replacement)132 3.1.2 Fig 3.1-1 Planning and Preparation:Department Levels Maintenance OP 40 Work Instruction(Part Replacement)Planning and Preparation:Department Levels Maintenance
19、OP 40 Work Instruction(Machine Part Replacement)133 3.1.2 图 3.1-1 规划和准备:所有层面过程维护 OP40作业指导(零件更换)规划和准备:所有层面过程维护 OP40作业指导(设备零件更换)AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 5 of 18 133 3.1.2 图 3.1-1 规划和准备:部门层面维护 OP40作业指导(零件更换)规划和准备:
20、部门层面维护 OP40作业指导(设备零件更换)132 3.1.2 Fig 3.1-1 Structure Analysis:Process Structure 4M Elements Operator Greasing Device Grease EnvironMent()Operator Press Machine Sintered Bearing.Structure Analysis:Process Structure 4M Elements Man(Operator)Machine(Greasing Device)Material(Grease)EnvironMent(Cleanline
21、ss)Operator Press Machine Sintered Bearing Cleanliness 133 3.1.2 图 3.1-1 结构分析:过程结构 4M要素 操作员 涂润滑油设备 润滑脂 环境()操作员压装设备烧结轴承 结构分析:过程结构 4M要素 人员(操作)设备(涂润滑油设备)材料(润滑脂)环境(清洁度)操作员压装设备烧结轴承 清洁度 AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 6 of
22、18 134 3.1.3 A plan for the execution of the PFMEA should be developed once the DFMEA project is known The DFMEA activities(7-Step process)should be incorporated into the overall project plan.A plan for the execution of the PFMEA should be developed once the PFMEA project is known The PFMEA activiti
23、es(7-Step process)should be incorporated into the overall project plan.135 3.1.3 DFMEA项目明确后,应当立即制定PFMEA的执 行计划。.DFMEA活动(七步法过程)应当纳入总 体项目计划中。PFMEA项目明确后,应当立即制定PFMEA的 执行计划。.PFMEA活动(七步法过程)应当纳入总 体项目计划中。134 3.1.4 This includes use of a foundation PFMEA(described in Section 1.3),similar product PFMEA,or prod
24、uct foundation PFMEA.This includes use of a foundation PFMEA(described in Section 1.3),a product family PFMEA,or similar product PFMEA.135 3.1.4 其中包括使用基础 PFMEA(如 1.3 中所述),类似产品 PFMEA 或产品基础 PFMEA。其中包括使用基础 PFMEA(如第 1.3 节中所述),产品家 族 PFMEA 或类似产品 PFMEA。136 3.1.5 Cross-Functional Team:Team:Team Roster neede
25、d Cross-Functional Team:Team Roster needed 137 3.1.5 跨职能团队:团队:所需的团队成员名单 跨职能团队:所需的团队成员名单 140 3.2.2 Fig 3.2-2 4M Elements Operator Greasing Device Grease EnvironMent()Operator Press Machine Sintered Bearing 4M Elements Man(Operator)Machine(Greasing Device)Material(Grease)EnvironMent(Cleanliness)Operat
26、or Press Machine Sintered Bearing AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 7 of 18 .Cleanliness 141 3.2.2 图 3.2-2 4M要素 操作员 涂润滑油设备润滑脂 环境()操作员 压装设备烧结轴承 4M要素 人员(操作员)设备(涂润滑油设备)材料(润滑脂)环境(清洁度)操作员 压装设备 烧结轴承清洁度 142 3.2.3 Refer to Sect
27、ion 3.4-7 Failure Cause for more information about how the 4M approach is used to identify Failure Causes.Refer to Section 3.4.6 Failure Cause for more information about how the 4M approach is used to identify Failure Causes.143 3.2.3 关于如何使用4M类型识别失效起因,请参见第3.4-7节“失效起因”。关于如何使用4M类型识别失效起因,请参见第3.4.6节“失效起
28、因”。146 3.3.1 Visualization of product or process functions Visualization of process functions 147 3.3.1 产品或过程功能可视化 过程功能可视化 146 3.3.2 The recommended phrase format is to use an“action verb”followed by a“noun”to describe the measurable process function(“DO THIS”“TO THIS”).The recommended phrase format
29、 is to use anaction verb followed by a noun to describe the measurable process function(“DO THIS”“TO THIS”).148 3.3.2 How to achieve the product/process requirements-from right to left(Process Item Process Step Process Work Element)How to achieve the product/process requirements-from right to left(P
30、rocess Work Element Process Step Process Item)AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 8 of 18 “How?”Why implement the product/process requirements-from left to right(Process Work Element Item Process Step Process Item)“How?”W
31、hy implement the product/process requirements-from left to right(Process Item Process Step Process Work Element)149 3.3.2 如何实现产品/过程要求从右到左(过程项过程步骤过程工作要素)“如何?”为什么执行产品/过程要求从左到右(过程工作要素过程步骤过程项)如何实现产品/过程要求从右到左(过程工作要素过程步骤过程项)“如何?”为什么执行产品/过程要求从左到右(过程项过程步骤过程工作要素)152 3.3.4 may be visualized as:function networ
32、k,function structure,function tree,function matrix,and/or function analysis depending on the software tool used to perform the PFMEA.may be visualized as:function network,function structure,function tree,and/or function analysis depending on the software tool used to perform the PFMEA.153 3.3.4 能够可视
33、化为:功能网、功能结构、功能树,功能矩阵和/或功能分析,具体取决于执行PFMEA所使用的软件工具。能够可视化为:功能网、功能结构、功能树和/或功能分析,具体取决于执行PFMEA所使用的软件工具。158 3.4.4 Internal customer(next operation/subsequent operation/operation tar-gets)Internal customer(next operation/subsequent operation/operation targets)158 3.4.4 Product or Product end user/operator P
34、roduct end user/vehicle operator 159 3.4.4 产品或产品最终用户/操作人员 产品最终用户/车辆操作人员 160 3.4.4 The following questions should be asked to help determine which group of failure effects apply:The following questions should be asked to help determine the potential impact of failure effects:161 3.4.4 在决定哪一组失效影响适用时,应
35、当提出以下问题会有帮助:应当提出以下问题,以帮助确定失效影响的潜在影响:AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 9 of 18 171 3.4.7 1.失效影响(FE)与功能分析中“下一更高级别的元素和/或最终用户”相关的失效影响。1.失效影响(FE)与功能分析中“上一较高级别的要素和/或最终用户”相关的失效影响。178 3.5.1 Basis for the product or process Opti
36、mization Step Basis for the Optimization Step 179 3.5.1 产品或过程优化步骤的基础 优化步骤的基础 178 3.5.2.1 Test runs according to start-up regulation AV 17/3b Test runs according to start-up regulation 179 3.5.2.1 根据启动条例AV 17/3b 开展试运行 根据启动条例开展试运行 186 3.5.6 Table P1 Impact to Your Plant&Impact to Ship-to Plant(when kn
37、own)“S=10:Failure may result in an acute health and/or safety risk for the manufacturing or assembly worker”Impact to Your Plant&Impact to Ship-to Plant(when known)“S=10:Failure may result in a health and/or safety risk for the manufacturing or assembly worker”187 3.5.6 表 P1 对您的工厂的影响&对发运至工厂的影响(在已知情况
38、下)“S=10:失效可能会导致从事生产或组装作业的工 人面临严重的健康和/或安全风险”对您的工厂的影响&对发运至工厂的影响(在已知情况下)“S=10:失效可能会导致从事生产或组装作业的工 人面临健康和/或安全风险”186 3.5.6 Table P1 S=8:100%of production run affected may have to be scrapped.Failure may result in in-plant regulatory noncompliance or may have a chronic health and/or safety risk for the man
39、ufacturing or assembly worker.S=8:100%of production run affected may have to be scrapped.187 3.5.6 表 P1 S=8:生产运行100%会受到影响,产品不得不报废。失效可能会导致厂内不符合法规,或导致从事生产或组装作业的工人面临慢性健康和/或安全风险。S=8:生产运行100%会受到影响,产品不得不报废。186 3.5.6 Table P1 S=8:Line shutdown greater than full production shift;stop shipment possible;field
40、 repair or replacement required(Assembly to End User)other S=8:Line shutdown greater than full production shift;stop shipment possible;field repair or replacement required(Assembly to End User)other AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 J
41、uly 2020 Page 10 of 18 than for regulatory noncompliance.Failure may result in in-plant regulatory noncompliance or may have a chronic health and/or safety risk for the manufacturing or assembly worker.than for regulatory noncompliance.187 3.5.6 表 P1 S=8:生产线停工超过一个完整的班次;可能停止发货;要求现场返修或更换(装配线到终端用户),并且不
42、符合相关法规。失效可能会导致厂内不符合法规,或 导 致 从 事 生 产 或 组 装 作 业 的 工 人 面 临 慢 性 健 康 和/或安全风险。S=8:生产线停工超过一个完整的班次;可能停止发货;要求现场返修或更换(装配线到终端用户),不符合法规除外。192,360 3.5.7 Table P2 C2.2 Table C2.2 Note:Occurrence can drop based on process validation activities 193,361 3.5.7 表 P2 C2.2 表 C2.2 注:频度可根据过程确认活动降低 195 3.5.8 表P3 9分探测探测方法成熟
43、度=测试或检验方法不可能探测到失效模式。9分探测探测方法成熟度=测试或检验方法不太可能探测到失效模式 195,197 3.5.8 表P3 8,7分探测探测方法成熟度=6,5,4,3,2分探测探测方法成熟度=所有的“实践证明”8,7分探测探测方法成熟度=6,5,4,3,2分探测探测方法成熟度=所有的“证实”206,207,214,215 3.5.9 Fig 3.5-3 3.5.9 图 3.5-3 Fig3.6-1 图 3.6-1 MRKJ5038 MRKJ5039 212 3.6.3 If“No Action Taken”,then Action Priority is not reduced
44、and the risk of failure is carried forward into If“No Action Taken,”then the risk of failure is not changed and the Action Priority is not reduced.AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 11 of 18 the product.213 3.6.3 若“不采取措施
45、”,那么措施优先级就不会降低,失效风险会被转移到产品中。若“不采取措施”,那么失效的风险就不会变化,措施优先级就不会降低。221 4 FMEA-MSR有利于提供诊断、逻辑和驱动机制实现和维持安全或合规状态的能力的证据(特别是在最大故障处理时间间隔内和容错时段内的适当失效缓解能 力)。FMEA-MSR有利于提供诊断、逻辑和驱动机制实现和维持安全或合规状态的能力的证据(特别是在最大故障处理时间间隔内和容错时间间隔内的适当失效缓解能力)。230 4.3.1 Missing header:4.3.2 Function Inserted header:4.3.2 Function(inserted af
46、ter final bullet“Basis for the Failure Analysis step”)231 4.3.1 少了标题:4.3.2 功能 插入标题:4.3.2 功能(在最后一项“失效分析步骤的基础”后插入)236 4.4.2 As an aspect of the Failure Scenario,it is necessary to estimate the magnitude of the Fault handing Time Interval(time between the occurrence of the fault,and the occurrence of t
47、he hazard/noncompliant Failure Effect).The Fault handing Time Interval is the maximum time span of malfunctioning behavior before a hazardous event occurs,if the safety mechanisms are not activated.As an aspect of the Failure Scenario,it is necessary to estimate the magnitude of the Fault Tolerant T
48、ime Interval(time between the occurrence of the fault,and the occurrence of the hazard/noncompliant Failure Effect).The Fault Tolerant Time Interval is the minimum time span of malfunctioning behavior before a hazardous event occurs,if the safety mechanisms are not activated.237 4.4.2 作为失效场景的一个方面,需要
49、估算故障处理时间间隔的大小(故障发生与危险/不合规失效影响发生之间的时间间隔)。故障处理时间间隔是指危险事件发生前故障行为的最大时间跨度,前提是安全机制未激活。作为失效场景的一个方面,需要估算容错时间间隔的大小(故障发生与危险/不合规失效影响发生之间的时间间隔)。容错时间间隔是指危险事件发生前故障行为的最小时间跨度,前提是安全机制未激活。238 4.4.3 Teams may decide not to include failures of diagnostic monitoring in DFMEA because Occurrence ratings are most often ver
50、y low(including“latent Teams may decide not to include failures of diagnostic monitoring in DFMEA because Occurrence ratings are most often very low(including AIAG&VDA FMEA Handbook 1st Edition(En&CN Version)Errata Sheet AIAG&VDA FMEA 中英文版手册第一版 勘误表 Version 1 July 2020 Page 12 of 18 failures”Ref.ISO