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1、PC based materialPC based materialapplications On E&Eapplications On E&E For Schneider Shanghai For Schneider ShanghaiLeanne leiApr.25 2006Comprehensive product portfolioLEXAN Resin Business High Performance Products BusinessULTEM resinSUPEC resinLNP Thermoplastic Compounds THERMOCOMP Compounds-THER
2、MOCOMPHSGLUBRICOMP,LUBRILOYCompoundsSTAT-KON-FARADEX Compounds-KONDUIT Compounds-STAT-LOYCompounds VERTON&STARFLAM CompoundsStructured ProductsLEXGARDLEXANZIGZAGTHERMOCLEARMARGARDSOUNDGLAZEand GEPAXLEXAN,VALOXand XYLEXLEXAN resinCYCOLOY resinLEXAN SLX resinLEXAN EXL resinCrystalline Products Busines
3、s VALOX resinXENOY resinXYLEX resinEngineered Styrene Resins BusinessGELOY resinCYCOLAC resinCYCOLAC SAN resinCYTRA resinNORYL Resin BusinessNORYL resinNORYL GTX resinNORYL PPX resinPPO resinNORYL EEF resinVisualFx Aesthetics Program*PC base coveringLEXAN PC resinsTough强韧强韧Impact&Abuse ResistantExce
4、llent Mechanical&Electrical Properties Cold and High Temperature PerformanceFlame RetardantClear 透明透明Optical Quality&PurityHigh Light Transmission,Low HazeHigh Gloss&Refractive IndexColorable Processing Options多种加工方式多种加工方式Injection,Foam&Blow MoldingSheet,Film&Profile ExtrusionRecyclingStable稳定稳定Dime
5、nsional StabilityPredictable Long Term PropertiesExcellent Weatherability&Thermal StabilityLexan 产品线产品线增强级增强级非增强级非增强级注塑级注塑级结构发泡级结构发泡级挤出级挤出级通用级通用级耐热级耐热级加纤增强级加纤增强级阻燃级阻燃级高流动级高流动级型材挤出型材挤出挤吹挤吹/注吹级注吹级耐磨损级耐磨损级医疗器械医疗器械光学级光学级汽车汽车LEXANPolycarbonate Resins超级耐用超级耐用Lexan 通用级材料通用级材料LEXANPolycarbonate ResinsInject
6、ionMolding通用级通用级Melt Flow Index5.5Melt Flow Index7.0Melt Flow Index 8.5Melt Flow Index10.5UL 94 HB*UL 94 HB*UL 94 V-2*UL 94 HB*UL 94 HB*UL 94 V-2*303101R201R191,193,194141R,143R,141S241R,243R,241SMelt Flow Index17.5UL 94 V-2UL 94 HB121R,123R,121S221R 末位数末位数1 普通级别普通级别末位数末位数3-UV 稳定级别稳定级别末位数末位数4 符合食品卫生
7、级别符合食品卫生级别R 易脱模级别易脱模级别S -脱模性能加强脱模性能加强Unfilled(ECO)FR LexanGrade Injection Molding925V0 1.5mm915RV0 1.1mm945V0 1.1mmV0 1.5mmOpaque(non-UV)V0 0.8mmBPL1000955Opaque(UV)925UV0 1.5mm945UV0 1.5mm955UV0 1.5mm945AV0 3.0mm925AV0 3.0mm955AV0 3.0mmTransparent(UV)925AUV0 3.0mm945AUV0 3.0 mm955AUV0 3.0mmTranspar
8、ent(non-UV)500ECRV0 2.3mm3412ECRV0 1.5mm环保阻燃环保阻燃Lexan PC920V0 1.5mm940V0 1.1mmV0 1.5mm950923V0 1.5mm943V0 1.5mm953V0 1.5mmFilled(ECO)920AV0 3.0mm940AV0 3.0mm950AV0 3.0mm923AV0 3.0mm943AV0 3.0 mm953AV0 3.0mm500RV0 1.5mm505RV0 1.5 mm3412RV0 3.0mm5VA 3mmML6411Lexan 加纤增强级加纤增强级加纤增强级加纤增强级10%500k psiModulu
9、s500R,505R,500ECR3413R,3413HF3433R503R3412R,3412ECR3414RGeneral Purpose20%800k psiModulus30%1000k psiModulus40%1400k psiModulusUV StabilizedGeneral PurposeUV StabilizedGeneral PurposeGeneral PurposeLEXANPolycarbonate ResinsInjection Molding500R is V-01.1mm,500ECR is V-02.3mm3412R is V-03.0mm,3412ECR
10、 is V01.5mm,5VA3mm3413R is V-03.0mm 3414R is V-03.0mmCYCOLOYPC/ABS ResinsToughBalanced Impact with FlowExcellent Mechanical&Electrical Properties Excellent Ductility Over Temperature RangeEco Flame RetardantBalanceOutstanding Process-ability Good Impact with FlowColorable Processing OptionsInjection
11、,Blow MoldingProfile ExtrusionRecyclingStableDimensional StabilityPredictable Long Term PropertiesExcellent UV&Thermal StabilityGood Chemical Resistance&Color AbilityEXL 超级超级PCProperties:?Low temperature impact 低温抗冲低温抗冲?Weatherability 耐侯性耐侯性?Chemical resistant 耐化学性耐化学性?Good processability 优良的加工性优良的加
12、工性?Opaque and Transparent 透明与不透明。透明与不透明。Applications:?Mobile phone 手机手机?Sports 运动 头盔运动 头盔?Outdoor mailbox 户外邮箱户外邮箱?Transparent kayboard 透明键盘透明键盘?Transparent roll door 透明卷帘门。透明卷帘门。Opaque LEXAN EXL Resin PortfolioOpaque LEXAN EXL Resin PortfolioImpact ModifiedImpact Modified-60C DuctilityFL3000V0 1.5m
13、m-60C Ductility-60C DuctilityEXL 9335V0 1.5mm,10MFEXL1330EXL 9330V0 1.5mm,5V 3.2mm,10MFStructural FoamImpact ModifiedImpact ModifiedInjection MoldingHB,10 MFImpact ModifiedImpact ModifiedSheet-60C Ductility-60C Ductility LEXAN 9000V0 1.5mm-40C Ductility-40C Ductility-40C Ductility-20C DuctilityImpac
14、t ModifiedImpact Modified-60C DuctilityFL3000V0 1.5mm-60C Ductility-60C DuctilityEXL 9335V0 1.5mm,10MF,uvEXL1330EXL 9330V0 1.5mm,f1,uv 5V 3.0mm,10MFStructural FoamImpact ModifiedImpact ModifiedInjection MoldingHB,10 MF,uvImpact ModifiedImpact ModifiedSheet-60C Ductility-60C Ductility LEXAN 9000V0 1.
15、5mmLEXANPolycarbonate ResinsLEXANPolycarbonate ResinsEXL1414UL94HB,MFI 10EXL1414UL94HB,MFI 10HB,7.5MFEXL6414HB,7.5MFEXL6414-40C Ductility-40C Ductility-40C Ductility-20C DuctilityEXL9112EXL9112V0 1.5mm,5V 3.0mm,17MFEXL1414UL94HB,MFI 10EXL1434HB,MFI 10,uvEXL9112EXRL0138V0 1.5mm,10MFV0 1.5mm,17MF,uvEX
16、L1112EXL1112UL94HB,17MFImpact ModifiedImpact Modified-60C DuctilityFL3000V0 1.5mm-60C Ductility-60C DuctilityEXL 9335V0 1.5mm,10MFEXL1330EXL 9330V0 1.5mm,5V 3.2mm,10MFStructural FoamImpact ModifiedImpact ModifiedInjection MoldingHB,10 MFImpact ModifiedImpact ModifiedSheet-60C Ductility-60C Ductility
17、 LEXAN 9000V0 1.5mm-40C Ductility-40C Ductility-40C Ductility-20C DuctilityImpact ModifiedImpact Modified-60C DuctilityFL3000V0 1.5mm-60C Ductility-60C DuctilityEXL 9335V0 1.5mm,10MF,uvEXL1330EXL 9330V0 1.5mm,f1,uv 5V 3.0mm,10MFStructural FoamImpact ModifiedImpact ModifiedInjection MoldingHB,10 MF,u
18、vImpact ModifiedImpact ModifiedSheet-60C Ductility-60C Ductility LEXAN 9000V0 1.5mmLEXANPolycarbonate ResinsLEXANPolycarbonate ResinsLEXANPolycarbonate ResinsLEXANPolycarbonate ResinsEXL1414UL94HB,MFI 10EXL1414UL94HB,MFI 10EXL1414UL94HB,MFI 10EXL1414UL94HB,MFI 10HB,7.5MFEXL6414HB,7.5MFEXL6414HB,7.5M
19、FEXL6414HB,7.5MFEXL6414-40C Ductility-40C Ductility-40C Ductility-20C DuctilityEXL9112EXL9112V0 1.5mm,5V 3.0mm,17MFEXL9112EXL9112V0 1.5mm,5V 3.0mm,17MFV0 1.5mm,5V 3.0mm,17MFEXL1414UL94HB,MFI 10EXL1434HB,MFI 10,uvEXL1414UL94HB,MFI 10EXL1434HB,MFI 10,uvEXL1414UL94HB,MFI 10EXL1434HB,MFI 10,uvEXL9112EXR
20、L0138V0 1.5mm,10MFV0 1.5mm,17MF,uvEXL9112EXRL0138V0 1.5mm,10MFV0 1.5mm,17MF,uvEXL1112EXL1112UL94HB,17MFEXL1112EXL1112UL94HB,17MF3 levels of ductility-20C to-60C 2 melt flows 10 MF to 17 MFFR,uvAlso EUR grades ML3459E EXRL0126Clear LEXAN EXL Resin PortfolioClear LEXAN EXL Resin Portfolio4 levels of d
21、uctility0C to-40C 3 melt flows10 MF to 35 MFFDA,VFX，MmedicalavailableTransparentInjection MoldingLEXANEXLPolycarbonate Resins-40C Ductility-30C DuctilityTransparentTransparentInjection MoldingLEXANEXLPolycarbonate Resins-40C Ductility40C Ductility0C Ductility-30C Ductility-30C Ductility-20C Ductilit
22、y-30C Ductility-30C Ductility-30C Ductility-30C Ductility-30C Ductility-40C DuctilityEXRL0115aMFI 10MFI 10,FDAEXRL0137dMFI 10MFI 10MFI 35,medicalEXRL0089MFI 20MFI 20EXRL0140MFI 10 releaseEXRL0087cMFI 10MFI 10,uvEXRL0118MFI 20MFI 20,uvEXRL0089*MFI 20EXRL0049bMFI 10EXRL0088MFI 20MFI 10,uvMFI 10MFI 10,
23、FDAEXRL0117EXRL0109MFI 20MFI 10,medicalEXRL0116aMFI 20MFI 20,FDAEXRL0090MFI 10MFI 10MFI 35EXRL0050bMFI 10EXRL0000aMFI 10MFI 10MFI 35,FDATransparentTransparentInjection MoldingLEXANEXLPolycarbonate Resins40C Ductility40C Ductility-30C Ductility-30C DuctilityTransparentTransparentInjection MoldingLEXA
24、NEXLPolycarbonate Resins40C Ductility40C Ductility40C Ductility0C Ductility-30C Ductility-30C Ductility-30C Ductility-20C Ductility-30C Ductility-30C Ductility-30C Ductility-30C Ductility-Xylex PC/PolyesterApplications:?Sports and recreation 运动休闲运动休闲?Industry fluid handling 工业流体控制工业流体控制?Housewares 家
25、用设备家用设备?Telecom 通信设备。通信设备。Properties:?Chemical resistance 耐化学性耐化学性?Excellent clarity 高透明度高透明度?High flow,low Temp 高流动，低温抗冲高流动，低温抗冲?High Impact 高抗冲高抗冲?Weatherable 耐侯性耐侯性?VisualFX with impact 抗冲的特效产品。抗冲的特效产品。Applications:?Sports and recreation 运动休闲运动休闲?Small appliance 小家电小家电?Automobile 汽车汽车?Outdoor veh
26、icle 通信设备。通信设备。Properties:?Chemical resistance 耐化学性耐化学性?High Impact 高抗冲高抗冲?Weatherability耐侯性耐侯性?Ultrasonic Weld Ability 超声波焊接超声波焊接?Scratch resistance 抗刮擦抗刮擦?Colorability&Aesthetics 多色彩美观。多色彩美观。Xenoy PC/PBTSLX PCTMApplications:?SLX film replace painting 免喷涂应用免喷涂应用?Outdoor lighting 户外灯户外灯?Street light
27、ing 街灯街灯?HID lighting 高能灯高能灯?Alarm lighting 警示灯。警示灯。Properties:?Weatherablility 耐侯性耐侯性?Exerllent gloss surface retention 保持高光保持高光?High Impact 高抗冲高抗冲?Scratch resistance 抗刮擦抗刮擦?Good processability 优良的加工性。优良的加工性。LEXANLEXAN SLX Resin PortfolioSLX Resin PortfolioLEXAN*SLX resinTransparent*OpaqueUL 94 HBU
28、L94 V2UL94 HB17 MFSLX1432TSLX1231TSLX143210 MFSLX1431T17 MF10 MF10 MFSLX2432TSLX2431TSLX2231TVo3mm*Also available as diffusion color with D suffix耐磨耐磨PC Lexan*DMX Resin The Only Oxygen Barrier PolycarbonateThe Only Ammonia resistant PolycarbonateThe Only Scratch Resistant PolycarbonateThe Only Moist
29、ure Barrier PolycarbonateScratch Resistant Lexan*DMXDM 2415HPGeneralPurposeReleaseFDAInjection Molding Grade LEXANPolycarbonate ResinsEXRL0180Available in transparent&opaque colorsMFR tested at 300C/1.2 kgEXRL0241FlameRetardantEXRL0245EXRL02463mm/V01.5mm/V0EXRL0272EXRL0258MFR 15FR V0/1.5Lower scratc
30、hImprovedImpactOQ1060MFR 40High FlowEXCY0140MFR 40,V0/1.5mmBuilding Broad Portfolio电器行业塑料应用一览电器行业塑料应用一览布 线 装 置开关插座 等电路保护装置MCB MCCB RCD等电气元器件继电器 计时器等电表电气行业常用工程热塑料的性能要求电气行业常用工程热塑料的性能要求阻燃性能阻燃性能主要测试标准为：US:UL94Europe:IEC695-2-1 Glow wire test(GWT)灼热金属丝测试法IEC695-2-2 Needle flame test 针点火焰测试电性能电性能CTI(相比耐漏电
31、起痕指数)是衡量电气部件安全性的重要指标，是表示耐漏电性的指标。在对绝缘物表面施加电压的状态下，使电解液滴落于电极间的成型品表面，评价到何电压为止不发生漏电破坏。机械性能机械性能保证在安装和使用中不会因为应力作用所破坏常测试冲击强度，模量，拉伸强度和硬度耐热性能耐热性能HDT/HDTL 是衡量塑料耐热性能的一个重要指标（结晶型与无定型，添加物影响）根据IEC 335-1，BPT（球压温度）尝用于测试塑料的软化温度根据UL746B，RTI（长期使用温度）表征了塑料长时间在高温下保持其性能的能力。耐侯性耐侯性温度，氧化，湿度和紫外线对塑料性能的影响，分为真实试验与加速试验。布线装置行业布线装置行业
32、发展趋势发展趋势更加实用的设计与制造：专著于生产与安装的方便，小型化与卡扣型设计外形美观：特殊效果例如半透明、金属色和仿石纹效果的比例会提高外观件的材料需求外观件的材料需求 耐UV性能：减少由于光照造成的颜色变化 耐冲击性能与韧性 耐刮擦性 耐化学腐蚀性，特别对于户外应用与工业用途 高光泽或者良好的表面 良好的加工性 通过一系列的测试如BPT，GWT，CTI 和UL94等内部件的材料需求内部件的材料需求 良好的机械性能 良好的韧性：便于卡扣设计 耐化学腐蚀性 能够做到激光印刷 良好的加工性 通过一系列的测试如BPT，GWT，CTI 和UL94等PC与PC/ABS由于其良好的外观表现、耐冲击、耐
33、UV的性能在外观件得到大量的应用，对于内部件，多使用玻纤增强的PC 材料。Summary of applicable requirements for wiring devices,relevant to plastic materials:EN 60309(=BS 4343/VDE 0623)Plugs,socket outlets and couplers for industrial purposes.IEC 60884Plugs and socket outlets for household and similar purposesEN 60998(=VDE 0613)Connect
34、ing devices for low voltage circuits for household and similar purposes.The major European standards for wiring devices such as switches and sockets include the following:BPTGWTCTICurrent carrying parts125850175Other70/80650电路保护装置与电子元器件行业电路保护装置与电子元器件行业市场趋势：市场趋势：巧妙的设计，更利于生产、组装和安装 对质量与可靠性都有了更高的要求，延长使用
35、寿命 材料最好是无卤阻燃，或者卤素含量低 小型化：对塑料的机械性能与耐热性能提出了更高的要求 薄壁化：系统成本降低 取代热固性材料：提高性能并降低系统成本材料要求材料要求 耐冲击性能与韧性：防止使用中碎裂，并适应卡扣设计的要求 强度与模量：组装与安装中不碎裂 良好的尺寸稳定性：低翘曲与统一的收缩率，低CTE，低吸湿性 绝缘性能好 高CTI 热稳定性：包括长期与短期对于开关设备，计时器，继电器和断路器，当零件要求较高的冲击性能与强度时，防火级别的PC和玻纤增强的PC 都可以满足要求。The major European standards for circuit protection and e
36、lectrical components include the following:EN 60439Low voltage switchgear and control gear assemblies.EN 60947Low voltage switchgear and control gear.EN 60898Circuit breakers for overcurrent protection for household and similar installations.EN 61008Residual current operated circuit breakers without
37、 integral overcurrent protection for household and similar uses(RCCBs).EN 61009Residual current operated circuit breakers with integral overcurrent protection for household and similar uses(RCCBs).Summary of applicable requirements for materials for contactors,relays,MCCBs,etc:BPTGWTCTICurrent carry
38、ing parts125960175Other70650-电表行业：电表行业：市场趋势：市场趋势：巧妙的设计，更利于生产、组装和安装 对质量与可靠性都有了更高的要求，期望使用寿命能够超过20年 更好的设计，减少“偷电”的可能性 增加多余的功能，例如预负费等等材料要求：材料要求：良好的机械性能（冲击、强度和模量）防火得到UL94的要求 良好的韧性 激光印刷 耐侯性，特别对于户外用表 良好的加工性 通过一系列的测试如BPT，GWT，CTI 和UL94等由于透明性与耐冲击性能优异，在电表的透明部分，PC得到了大量的应用。非透明壳体，可采用PC和PC/ABS合金。结构件可使用玻纤增强的PC。The m
39、ajor European standards for kWh meters include the following:EN 61036Alternating current static Watt-hour meters for active energy.Summary of applicable requirements for materials for kWh meters:HDTGWTCTITerminal block135960-Other-650-应用案例介绍应用案例介绍充电器充电器,变压器变压器LexanCycolacPCFR ABS性能尺寸稳定性尺寸稳定性 +阻燃性能+抗
40、冲击性抗冲击性+/易脱模+/-+抗化学性-+UV 稳定稳定+/+着色性能着色性能+水解稳定性/+耐热性耐热性+-环保要求环保要求+-(非卤素)比重/+Comparative advantage/fair-Comparative disadvantage应用案例介绍应用案例介绍交流电源装置交流电源装置CycoloyLexanPC/ABSPC成本效率 1.181.21(density)热变型温度95oC132oC低温抗冲击性能GoodGood 加工难易度Thin wallMediumexcellent冲击强度StrongExcellent颜色选择范围Any(Magix)AnyUL RTI(Elec
41、)80oC130oC阻燃性能不能1.6mm V01.5mm V02.3mm 5V3mm 5V应用案例介绍应用案例介绍应用于充电器应用于充电器,变压器变压器,电池外壳电池外壳CH6410:耐高温耐高温,120C HDT 优异的抗化学性优异的抗化学性(critical Olive Oil/Flux)Glow Wire Test 960C 1.6-2.0 mm Great UL94 performance V0 1.6 mm ECO-conforming:不含溴及 氯不含溴及 氯 Ball Pressure test 125C Ultrasonic Welding Drop Impact Flow/
42、Cycle time Black ColorMeets the challenge of Heat,Cl/Br-free,V0,GWT and Chemical Resistance in a single product 应用案例介绍应用案例介绍电表外壳电表外壳可选用材料可选用材料:LEXAN 143R,123R,500R ,503R CYCOLOY C2800,C2950,C1200HF?节约成本.?耐冲击性能.?良好的耐热性能?面罩透明?UV 稳定应用案例介绍应用案例介绍电表外壳电表外壳?节约成本.?耐冲击性能.?良好的耐热性能?面罩透明?UV 稳定面罩面罩:LEXAN 143R/123R底壳底壳:LEXAN 223R/503R应用案例介绍应用案例介绍开关面板开关面板可选用材料可选用材料:LEXAN 241R,243R,9x5(U)CYCOLOY ML6411/6412?耐冲击性能.?良好的耐热性能?高光泽度?UV 稳定