11种控制图案例.xls

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1、计计量量型型控控制制图图计计算算系系数数表表样本量N2345678910A21.881.020.730.580.480.420.370.340.31A21.881.190.800.690.550.510.430.410.36A32.661.951.631.431.291.181.101.030.98B300000.030.120.190.240.28B43.272.572.272.091.971.881.821.761.72C40.7980.8860.9210.9400.9520.9590.9650.9690.973D21.131.692.062.332.532.702.852.973.08D

2、3000000.080.140.180.22D43.272.572.282.112.001.921.861.821.78E22.661.771.461.291.181.111.051.010.98UCL-up control line(控制上限)USL-up specification line(规格上限)LCL-low control line(控制下限)USL-low specification line(规格下限)单值-移动极差图一般取此值公式2.66S/C4极限误差3/SQRT(n)电电镀镀烤烤箱箱温温度度 -R控控制制图图记录单位:组立规范要求:170C-175C机器名称:烤 箱 =

3、均值 =173UCLx=176LCLx=171 =均值 R =4.31UCLR=9.12LCLR=0UCLx 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5A2=0.581B174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174

4、.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.71C173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9CL173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 1

5、73.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.02C172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.22B171.4 171.4 171.4 171.4

6、 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4D3=0.000LCLx 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5

7、 170.5 170.5UCLR9.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.19.11B7.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.57.51C5.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.95.9CL4.34.34.34.34.34.34.34.34.34.34.34.

8、34.34.34.34.34.34.34.34.34.34.34.34.34.34.34.3D4=2.122C2.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72.72B1.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.1LCLR000000000000000000000000000编 号12345678910111213141516171819202122232425262728

9、日期/时间9/69/69/69/69/69/69/69/69/79/79/79/79/79/79/79/79/89/89/89/89/89/89/89/89/99/99/99/98:00-9:009:00-10:00 10:00-11:00 11:00-12:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18:008:00-9:009:00-10:00 10:00-11:00 11:00-12:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18:008:00-9:009:00-10:00 10:00-11:

10、00 11:00-12:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18:008:00-9:009:00-10:00 10:00-11:00 11:00-12:00读数1175175175172171172173176171173174176173176174175175175172171172173176171173174176173读数2175176177174170174170175172174173174172174175175176177174170174170175172174173174172读数3174175176175172173

11、169173173176170172170171176174175176175172173169173173176170172170读数4173174174176174172171170174175171169171170174173174174176174172171170174175171169171读数5173173172175175173172169175172172170173171171173173172175175173172169175172172170173=平均值174174.6 174.8 174.4 172.4 172.8171172.6173174172172.2 1

12、71.8 172.4174174174.6 174.8 174.4 172.4 172.8171172.6173174172172.2 171.8图图1234567891011121314151617181920212223242526272829168169170171172173174175176R 图12345678910111213141516171819202122232425262728290246810 xxxxR=max-min2354524744473652354524744473应记录人员、材料、环境、方法、机器或测量系统的任何变化,当控制图上出现信号时,这些记录将有助于采

13、取纠正措施。日期/时间备 注日期/时间备 注图检验异常异常 异常 异常R图检验x175.5 175.5174.7 174.7173.9 173.9173.0 173.0172.2 172.2171.4 171.4170.5 170.59.19.17.57.55.95.94.34.32.72.71.11.100299/914:00-15:00176174171170171172.4图图1234567891011121314151617181920212223242526272829168169170171172173174175176R 图1234567891011121314151617181

14、92021222324252627282902468106电电镀镀烤烤箱箱温温度度 -图图(均均值值和和标标准准差差图图)记录单位:组立规范要求:170C-175C机器名称:烤 箱 =均值 =173UCLx =175.5LCLx =170.5S =均值 S =1.76UCLs =3.67LCLs =0.0UCLx 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.5 175.

15、5 175.5 175.5 175.5 175.5A3=1.431B174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.7 174.71C173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 1

16、73.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9 173.9CL173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.0 173.02C172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2

17、 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.2 172.22B171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4 171.4B3=0.00LCLx 170.5 170.5

18、 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5 170.5UCLs 3.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.673.671B3.03.03.03.03.03.03.03.03

19、.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.03.01C2.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.42.4CL1.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.761.76B4=2.092C1.11.11.11.11.11.11.11.11.11.11.

20、11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.11.12B0.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.5LCLs0.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.00.0编 号1234567891011121314151617181920212223242526272829日期/时间9/69/69/69/69/69/

21、69/69/69/79/79/79/79/79/79/79/79/89/89/89/89/89/89/89/89/99/99/99/99/98:00-9:009:00-10:00 10:00-11:0011:00-12:0014:00-15:0015:00-16:0016:00-17:0017:00-18:00 8:00-9:009:00-10:00 10:00-11:0011:00-12:0014:00-15:0015:00-16:0016:00-17:0017:00-18:00 8:00-9:009:00-10:00 10:00-11:0011:00-12:0014:00-15:0015:

22、00-16:0016:00-17:0017:00-18:00 8:00-9:009:00-10:00 10:00-11:0011:00-12:0014:00-15:00读数1175175175172171172173176171173174176173176174175175175172171172173176171173174176173176读数2175176177174170174170175172174173174172174175175176177174170174170175172174173174172174读数3174175176175172173169173173176170

23、172170171176174175176175172173169173173176170172170171读数4173174174176174172171170174175171169171170174173174174176174172171170174175171169171170图图1234567891011121314151617181920212223242526272829170 172 174 176 S S 图图12345678910111213141516171819202122232425262728290.0 1.2 2.5 3.7 xxx读数5173173172175

24、175173172169175172172170173171171173173172175175173172169175172172170173171=平均值174175175174172173171173173174172172172172174174175175174172173171173173174172172172172样本S11.141.921.522.070.841.583.051.581.581.582.861.32.511.8711.141.921.522.070.841.583.051.581.581.582.861.32.51应记录人员、材料、环境、方法、机器或测量系统的

25、任何变化,当控制图上出现信号时,这些记录将有助于采取纠正措施。日期/时间备 注日期/时间备 注图检验异常异常 异常 异常S图检验xx175.5174.7173.9173.0172.2171.4170.53.673.02.41.761.10.50.0电电镀镀烤烤箱箱温温度度x-R图图(中中位位值值和和极极差差图图)记录单位:组立规范要求:170C-175C机器名称:烤 箱x=均值 x =173UCLx=176LCLx=170R=均值R=4.31UCLR=9LCLR=0.0A2=0.69D3=0.00D4=2.11编 号123456789101112131415161718192021222324

26、2526272829日期/时间9/69/69/69/69/69/69/69/69/79/79/79/79/79/79/79/79/89/89/89/89/89/89/89/89/99/99/99/99/98:00-9:009:00-10:00 10:00-11:0011:00-12:0014:00-15:0015:00-16:0016:00-17:0017:00-18:00 8:00-9:009:00-10:00 10:00-11:0011:00-12:0014:00-15:0015:00-16:0016:00-17:0017:00-18:00 8:00-9:009:00-10:00 10:0

27、0-11:0011:00-12:0014:00-15:0015:00-16:0016:00-17:0017:00-18:00 8:00-9:009:00-10:00 10:00-11:0011:00-12:0014:00-15:00读数1175175175172171172173176171173174176173176174175175175172171172173176171173174176173176读数2175176177174170174170175172174173174172174175175176177174170174170175172174173174172174读数31

28、74175176175172173169173173176170172170171176174175176175172173169173173176170172170171读数4173174174176174172171170174175171169171170174173174174176174172171170174175171169171170读数5173173172175175173172169175172172170173171171173173172175175173172169175172172170173171x=中位值17417517517517217317117317317

29、4172172172171174174175175175172173171173173174172172172171R=max-min23545247444736523545247444736应记录人员、材料、环境、方法、机器或测量系统的任何变化,当控制图上出现信号时,这些记录将有助于采取纠正措施。日期/时间备 注日期/时间备 注XMeXMe图图1234567891011121314151617181920212223242526272829170172174176R R 图图12345678910111213141516171819202122232425262728290369NiSONi

30、SO4 4浓浓度度X-MRX-MR控控制制图图部门:生产二科工序:化学镍1#特性:NiSO4浓度规范要求:2532 g/L =均值X =31.3UCLx =32.3LCLx =30.4 =均值MR=0.36UCLMR =1.18LCLMR =0UCLx32.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.332.3E2=2.661B32.032.032.032.032.032.032.032.032.032.032.032.032.032.03

31、2.032.032.032.032.032.032.032.032.032.032.032.032.01C31.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.631.6CL31.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.331.32C31.031.031.031.031.031.031.

32、031.031.031.031.031.031.031.031.031.031.031.031.031.031.031.031.031.031.031.031.02B30.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.730.7D3=0.00LCLx30.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430.430

33、.430.430.4UCLMR1.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21.21B0.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.90.91C0.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.6CL0.40.40.40.40.40.40.40.40.40.40.40.4

34、0.40.40.40.40.40.40.40.40.40.40.40.40.40.40.4D4=3.272C0.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.10.1LCLMR000000000000000000000000000样本编号1234567891011121314151617181920212223242526272829日期/时间11/23 11/24 11/25 11/26 11/29 12/112/212/312/412/712/812/9 12/10 12/13 12/1

35、4 12/15 12/16 12/17 12/18 12/20 12/21 12/22 12/23 12/24 12/25 12/27 12/28 12/30 12/318:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:308:30观测值31.131.631.530.931.131.430.931.130.831.231.130.931.631.431.231.431.931.630.931.931.531.231.731.2

36、31.531.431.731.431.2MR0.50.10.60.20.30.50.20.30.40.10.20.70.20.20.20.50.30.71.00.40.30.50.50.30.10.30.30.2应记录人员、材料、环境、方法、机器或测量系统的任何变化,当控制图上出现信号时,这些记录将有助于采取纠正措施。日期/时间备 注日期/时间备 注X X 图图123456789101112131415161718192021222324252627282929 30 30 31 31 32 32 33 MRMR 图图12345678910111213141516171819202122232

37、4252627282900.20.40.60.811.21.4xRxX图检验R图检验32.332.332.032.031.631.631.331.331.031.030.730.730.430.41.21.20.90.90.60.60.40.40.10.100偏偏移移量量极极差差控控制制图图记录单位:组立部门:铝头车间工序:车铝机器名称:普通车床JH-20尺寸范围:12-50mm平均偏移量=0UCLX =0.11LCLX =-0.12R=均值 R =0.195UCLR =0.41LCLR =0.00UCLx0.110.110.110.110.110.110.110.110.110.110.11

38、0.110.110.110.110.110.110.110.110.110.110.110.110.110.110.11A2=0.581B0.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.070.071C0.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.030.03CL-0.01-0.01-0.01-0.0

39、1-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.01-0.012C-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.04-0.042B-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08

40、-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08-0.08D3=0.000LCLx-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12-0.12UCLR0.410.410.410.410.410.410.410.410.410.410.410.410.410.410.410.410.410.410.410.4

41、10.410.410.410.410.410.411B0.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.340.341C0.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.270.27CL0.200.200.200.200.200.200.200.200.200.200.200.200.200.200.200

42、.200.200.200.200.200.200.200.200.200.200.20D4=2.122C0.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.120.122B0.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.050.05LCLR0.000.000.000.000.000.000.000.000.

43、000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.00编 号123456789101112131415161718192021222324252627日期/时间9/69/69/69/69/69/69/69/69/79/79/79/79/79/79/79/79/89/89/89/89/89/89/89/89/99/99/98:00-9:009:00-10:0010:00-11:00 11:00-12:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18:008:00-9

44、:009:00-10:0010:00-11:00 11:00-12:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18:008:00-9:009:00-10:0010:00-11:00 11:00-12:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18:008:00-9:009:00-10:0010:00-11:00产品代码TR-125 TOBAGA GS-125 DY-100DY-50TR-125 TOBAGA GS-125 DY-100 TOBAGA GS-125TR-125 TOBAGA GS-12

45、5 DY-100DY-50TR-125 TOBAGA GS-125 DY-100 TOBAGA GS-125TR-125 TOBAGA GS-125 DY-100 TR-125目标值13.0020.0018.0035.0042.0048.0013.0020.0018.0035.0042.0048.0013.0020.0018.0035.0042.0048.0013.0020.0018.0035.0042.0048.0020.0018.0035.00样品113.1620.0918.0534.9842.0648.0413.1920.0917.9635.1642.0847.9912.9919.921

46、7.8634.9742.0447.8012.9520.0117.9635.0042.2347.9020.0217.9634.89样品212.9120.1618.0035.1242.1447.9712.9719.8318.0335.0041.9447.8013.0819.9817.9135.1142.0047.9612.9519.9318.0534.8942.1047.8320.0218.0635.00样品313.0220.0617.9634.9941.9047.9012.9620.0218.0035.0842.0748.0112.9919.9517.9135.0342.0048.0812.98

47、20.0618.1034.9342.1747.9219.9318.0535.05样品412.9519.9417.9635.0342.0047.9212.9819.9617.9834.8842.0347.9812.9719.9917.9234.8842.0048.0913.1919.9317.9735.0041.9347.8519.9917.8135.01偏偏移移量量图图1234567891011121314151617181920212223242526272829-0.15-0.09-0.03 0.03 0.09 0.15 极极差差图图1234567891011121314151617181

48、9202122232425262728290.00 0.10 0.20 0.30 0.40 0.50 样品512.9519.9817.9634.8841.9348.0313.2619.9017.8735.0742.0047.9612.9920.0918.0034.8841.9947.9912.9920.0118.0635.1542.0447.9819.8718.0135.01偏移量0.000.05-0.010.000.01-0.030.07-0.04-0.030.040.02-0.050.00-0.02-0.08-0.030.00-0.020.01-0.010.03-0.010.10-0.10

49、-0.03-0.02-0.01R=max-min0.260.2160.0980.240.2430.1420.2980.2650.1580.2750.1450.2090.1150.1710.1440.2270.050.2870.2390.1330.1440.2570.3020.1510.1450.2520.157应记录人员、材料、环境、方法、机器或测量系统的任何变化,当控制图上出现信号时,这些记录将有助于采取纠正措施。日期/时间备 注日期/时间备 注X图检验R图检验0.110.110.110.070.070.070.030.030.03-0.01-0.01-0.01-0.04-0.04-0.04

50、-0.08-0.08-0.08-0.12-0.12-0.120.410.410.410.340.340.340.270.270.270.200.200.200.120.120.120.050.050.050.000.000.0028299/99/911:00-12:00 14:00-15:00TOBAGA GS-12542.0048.0042.0848.0042.0247.9841.9447.9741.9547.8212-50mm偏偏移移量量图图1234567891011121314151617181920212223242526272829-0.15-0.09-0.03 0.03 0.09

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