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1、模芯 Parting Core .Q+$U5oNJU 局部视图 Partial View 6p.aHl )tM#ZS冷料# Cold Slag 13fsDdAvW5E#0线切割 WireE.D.M D W/p2KR&FP1K 轮廊 Contour -C?U$xIZ&8e-L Jh 螺纹孔 Tapping Hole 8aP;L4sT/|连接件 Fittings )qQ5rS(|:T85R斜针 Angle PinG8接合 Engage ,A|+v8o A7sxx替换镶件Interchangeable MoldInserts d34pf N 指定吨位的注塑机 Specific PressZY8V*F
2、Oc水嘴接头 Water Fittings ?2XEjr?:9I 螺纹 Eyebolt Thread X3b9|!K5ufLl49回针 Stop Pin y1f-pq1WZ;l I 二级顶出针 Sub-Leaderd Pin XhP.M1A*L镶件 Mold Insert aZ!tQ5y 加硬 Harden ,o&AeaCx*Q a AcD 唧嘴 Sprue Y _B&X;T+$u q 设计筒图 Design Preliminary i$z9B.o5TvGI 6?名称块表 Title Block ;sd3o8k:aP,r版本标识 Revision Level q$MS,k9O 材料清单 Sto
3、ck List :0B!KkAFJ$U 制模 Build Mold 6Vq(P-T &I(手动滑块 Hand Slide 4Kqlf;G+t I 漏水测试 Leak Test kQ:qx6NhtP2t流道排气 Runner Vents w#HR,k/Yq抛光 Draw Polish gE_2L X;a 侧抽芯 Side Action *Xu Irq X:r9em 加强筋 Reinforcing F.x JG2M.T4Be三角撑 Gusset uX)rR L4E-A;Xl柱子 Bossed 1h7M&VN_4R出模斜度 Draft (I5w&p)fVqb 外廊 Contour Hfq3pzh 落
4、单会议 Kick-Off Meeting l_*JQg4FL HA 装卸孔 HandlingHole ;og6Kt运输安全带 Moldstrap 2m V* jf/SM,_s 码模槽 Clamp Slot 2V*_ G*s:T2k:rc;v E撑头 Support Pillar 6q(ih7Ba3O5f 螺牙1/2-13 Eye Bolt 1/2-13Tap A!ED0p1Q aN*WM导柱位 Leader Pin Location Q2qkEfQh1t9b*c9q 耐落胶 Teflon Paste s8Z%HBk?ju_HT 偏移量 Offset H2i5FB-_水塞 Water Line
5、Plug i-FO+C 撬模脚 Ppy Slot 9G a4eE v0v重新加工 Reworked HbJ s!gJ配件 Components !gi L#x2s7FPc$? 补偿 Compensation v*A5|?#c8_.c8i XO 平面度 Parallel N x5i) u Il 倒角 Chamfer %Q9kC,v S1g模胚 Mold Base i.U!Os5hWa y2v*:l热嘴 Hotnozzle 3LOr*K7i火花机 Edm |_%NT.lT P 熔接线 Weildline &S4O#_6V ;Fx/E压机 Press LJ)Z;e 晒纹 Texturing oX;z
6、K 梯形 Trapezoid C,|3y*f凸缘、法兰 Flange 9vfd/Vj.a 方铁Spacer Block f5z8p(S1wI顶针板Ejector Plate YM hSwx&o:t 顶针底板 Ejector RetainerPlateB -Ij&m8bn垫板Retainer Plate c+0Zd B3N后模镶针 Core Pin 2n 4BhG;b9UAD c拉圾钉Stop Pin :l7OZK;s4o有托顶针 Shoulder Ejector Pin p*i!ioJf顶针板导套 Guided Ejection Bushing N)|K )e针板导柱 Guided Eject
7、ion Leader Pin .mD+X rV 唧嘴Sprue Bushing n#D i y%!M T4|1Ge;Vh/R三板模延伸式唧嘴Extension Nozzle Bushing yc:q|h:i水口板导套 Runner Stripper Plate Bushing &h Y$CQ x)ZR定位圈（法兰） Locating Ring l*w3E*Ms%C.E6#f管钉（定位销） Dowel Pin Ovpxa u%pc2e9Z 管状管钉Tubular Dowel G D70o1X.C 吊环Safety Hoist Ring l BdYlh日期印Dating Insert 8L |9:
8、NfX 环保印Recycling Insert .rh4M+sUz气顶Air Poppet Valve &dV77V5jsN? 截水口镶件 Runner Shut-Off Insert GAL. IN8s 早回Early Ejector Return s-9rFDi/I 加速项Accelerated Ejector r-SJD客户Client +n(wZ5A 产品名Part Name -c3CB7_/H产品编号 Part No u8tf1TqLL缩水 Shrinkage S R+s)qA 版本 Rev ko V .pSB 模胚 Mold Base H8bB!p#w$!k0W2;|下模镶件 Co
9、re Block U*H7sv75V,J上模镶件 Cavity Block -&FLvj6s$小镶件 Sub-Insert 4A:P&V1|下模小镶件 Core Sub-Insert dm0y b6y上模小镶件 Cavity Sub-Insert ;aHE Q0M N 行位 Slide +d3Z go 行位镶件 SlideInsert OD:vUtiw K 压条 GibC;WZ压紧块（铲机） Jaw g -w;iVC硬片（摩擦片） Wear Plate r4Y9E#H9K;Fe 水口铁 Runner Bar上模水口铁 Upper Runner Bar ;m-_.ojFl&db 下模水口铁 Lo
10、wer Runner Bar * J7fD)w$ko,v弹簧 Spring 7zZGi2#vI.K 水口勾针 Sprue Puller Pin IzM-*bB.SZ2P$ 顶针 Ejector Pin Rt.A mSkSd撑头 Support Pillar bn4D s 直身锁 Side Lock H.o7Zz5X&R &F 斜度锁 Interlock Wvd:W*u5h锁模板 Safety Bar +_ q5Fb N_9sO令（密封圈） ORing V,-f3G ZS|5k喉塞 Plug 5g Fjf%g%vc9l%Ox隔水片 Baffle (B xh7m:zPZ波子螺丝（行位定位螺丝） B
11、all-Catch Jd1.A0H+C斜顶 Lifter b-r63N_$zC控制开关 Switch hay U2h C0R)m 回针Return Pin 3| ScDl3dy#a斜导柱Angle Pin ;1HrR MF5mc推板Stripper Plate |5|f XhQ0H!uA板APlate 5 f7|ZZt i B板BPlate #U#IfZ/JXV方铁（垫铁）Spacer Block 8rN&F#R顶针板Ejector Plate .MM;F8qxep顶针底板 Ejector Retainer Plate u _;dPlF(R%Pg垫板Retainer Plate B0V+?P$
12、J73_垃圾钉StopPin ;JW3t L7fr 有托顶针Shoulder Ejector Pin R L#B q顶针板导套Guided Ejection Bushing i!_ M 针板导柱 Guided Ejection Leader Pin -k;M,N/&9s-tD*唧嘴Sprue Bushing dQgG,V/MXQ U三板模延伸式唧嘴Extension Nozzle Bushing F kW7HCb9Q水口板导套 Runner Stripper Plate Bushing b U1f*MI_| h定位圈（法兰） Locating Ring 3/EdE psl 管钉（定位销） Do
13、wel Pin 0ep/e%gh U+G&cdO 管状管钉Tubular Dowel CQx+F5 吊环Safety Hoist Ring HIO 7R tU-x 日期印Dating Insert !n4D7V4Mx#b+L f 环保印Recycling Insert /aV0HKT*YT1Nm9zM气顶Air Poppet Valve 6_RCn&W(G 截水口镶件 Runner Shut-Off Insert $pP)m7DT早回Early Ejector Return u9YGf H加速顶Accelerated Ejector Q3G+j!e43 扁顶Blade jvxG7ba1S K
14、tq出模斜波 Draft ZvcucK手动滑块模具 Hand Slide-In Type Mold ;R/g B:e回针板 Backup CL&ho5N5i5U 合模 Shutoff7u5h,VC空隙槽 Clearance Slot 7sxl%?+G?&x4V,L 导柱及导套 Leader Pin Bushing |%dB0w8e#G 水口拉钩 Spuer Puller )tuzIz)J2s,Io 模框镶件 Pocket Insert 0gq B-M:y9fs 成型热固性塑胶模具 Thermoset Mold n*$U4_1NU-lrU(l 三板模 3-Plat MoldN6-e:7?分型面
15、Parting Line W. H#|;ZM5司筒 Ejector Sleeve e+h bycM:U1w 垫圈 Washer :Q|&NJH-IC熔接线（夹水纹） Weldline 0gE2t,aS b 吸针 Sucker Pin *C ?U8Xu,C/o 回针板 Retainer Plate 6k)g-|:Vh 顶出板 Knock -Out Plate KL(J/e i电动安全开关Electrical-Safety Switch I Lj i w 脱开 Cut Of Position &X4f.wO)_2r+预先决定 Preload Is: OC)Td8g 缓冲器 Bumper %Y4P
16、g 1J衬垫 Cushion #R.T ?G8bi/NK.v3Q( 公差 Tolerance YNz4t7Y,w)o-q 突然性动作 Slam Ar wnt销针 Dowel ,lp6jb a%u$TNE 钩槽 Gib ER&a 精磨 Finished ? _M1o V 通框 Through Window 1d!d0c:%w$V#a粘后模 Sticking Core hSpYz1:l;J 粘水口 Sticking Sprue - dH!H yE:e 夹水纹Weld Line kh%w)xu3c 变形Warpage 6fa)Oye.J 走水不平均Filling Uneven W c6zz+d走不齐
17、Short Shot #S3L;Nq aqA挂成品Part Hanging +qqm5F6w!P漏水Water Leakage j(Zj:E6&E BpFh 刮花（擦伤） Galling 2oVd0_q,sD4OP;x 漏电Ele Leakage BB|z$|X(f%Y困气Air TrappingZ g温度Temperature dDB M8oYV m注塑模Injection Mold !| X6jz fh1f L%jm,L 入水Gate O*mIjY+j试板Sampling O8F u4fgy c0B压力Pressure En$ 1?!H4 BB 倒圆Fillet YXB%hA!G 顶棍Ej
18、ector ,q rb!l6I,d顶白Stress Mark 7yqZ9L Z 粘前模Sticking Cav dx G+r8|dT名称块表 Title Block R PW1 h版本标识 Revision Level 9i od8fq_dk2J 材料清单 Stock List斜导柱（斜边） Angle Pin 7h6!t8F Qm A板 Aplate S6d+c;XDx*v0sf4Vj B板 Bplate LP;G+tr 倒扣Under-Cut .6l.MMM#E 披峰Flash M E$#3B-T.d缩水Sink Mark a e2X ?U3Io氮化Nitride 2RG C!D$EK 不
19、规则四边形Trapezoid Aq7y5P%s_缩水Shrinkage K7f(uDZ)R 连续的Consecutive 1G/B7m3u%q U雕刻Engrave +J A!R&D#n出模角Draft Q PZBn分模面Parting Surface KaE2p!VRC 擦位Shut-Off(S/0) )qy+o$Ns7p0ay 导套Bushing v8eAckmBB.b:n Sp k 回针Return Pin :N9ZlMg/1c 加硬Harden I/i8jjs u唧嘴Sprue so1n4X8ug 设计筒图 Design Preliminary -Y;W)X1d$jX)gr 丝印Sil
20、kprint sfo-t1lCH 不干胶Adhesive Sticker _!g;w/A ce$U4i%FB6h 导向针Guide Din ,vv|bJ 公差Tolerance EFHT4V QF线切割Wire-Cut ,d hi!O |u6m 电火花Edm s*El9OCP_9a9b%O 抛光Polishing 4S4v!q1e&y#w 蚀纹Texture :V7Osg4R9?4y 探热针Thermocouple .n)6X8t%sf 三打螺丝毫（限螺丝） Stripper Bolt ?5K9O7k%E(FPa 盖板Cover Plate 9c?g,U 齿轮Gear SQ4z_ g:b(z*
21、J L5d油唧Hydraulic Cylinder y Uu0H4P1W& 司筒Ejector Sleeve &i OVzzy导柱Leader Pin 3GLtH+v:v冷料#Cold Slag D S9A5e 线切割Wire E.D.M. 3BR,nA#q C 轮廓Contour eI;Y6qN螺纹孔Tapping Hole 1w8B4BD.mB7y 连接件 Fittings m$Olh!h斜针Angle Pin XF*PU 接合Engage 3de2Kt)JY$f 替换镶件 Interchangeable Mold Inserts %r%;2ZQ%0指定吨位的注塑机 Specific Pr
22、ess$g)y8W)o水嘴接头 Water Fittings ye:Stw._?u7 K螺纹Eyebolt Thread 6C8_r2g&A回针Stop Pin 0q%w_Z N%VN0Q 二级顶出针 Sub-Leader Pin )z5ZN;hB z 镶件Mold Insert D9Ll i$ 锁定位Lock #R&|G1d/L9 楔子(铲鸡) Wedge A eSO%I S 高产量模量 High Volume Running Mold #G+)Y dUdT剖面图Cross Section B(bE(UPO 模具结构 Mold Construction )q;t/IPB(n 模芯Partin
23、g Core局部视图 Partial View g8iT?X 热流道Manifold 4n:Z9|+c8C;L 热嘴Hot Nozzle x型腔数Cav No FbKv)z;F3U%I 模号Mold No qZ/Fj2J6c!Q9C$y胶料Material 9 bBO EYhE!N尺寸Dimension l;P5Yr 重要尺寸 Critical Dimension 5URSD 雕刻Engrave *a9W:M F4ETTAssembly line组装线4U5?k sAVLayout布置图J7E)|%uJ m/d) p;gConveyer流水线物料板-V R/qOt Rivet table拉钉机
24、|,Ua R+n Rivet gun拉钉枪*H9I3l jVN?(y9aScrew driver起子 $y4j?0_Pneumatic screw driver气动起子; Ej3aXP2:Jworktable 工作桌 O X b8MrOOBA开箱检查 FgBaHuG5h ycfit together组装在一起5A%G-Jm6o fasten锁紧(螺丝)E5z|;KR6b fixture 夹具(治具)3gnuN9!k pallet栈板/A-K?9Z:G-Ubarcode条码O4O)/sON barcode scanner条码扫描器ZiQ pCf-_ fuse together熔合A9ci!hn&
25、nQ&%T fuse machine热熔机3?&Rrepair修理U%S4Qf%8B1T+zHRZ;Xoperator作业员q(?IZ_?c1AQC品管b.K,h;OPrHM supervisor 课长ME制造工程师p)+BUqN MT制造生技es?/M x8Rcosmetic inspect外观检查i%dEG$t Q inner parts inspect内部检查|jl l _ thumb screw大头螺丝C6QAIy9rK*Z lbs. inch镑、英寸EoMDb3d EMI gasket导电条v P,b y3f14vfront plate前板Kg.m*aCC/ rear plate后板
26、P-V:d)Q6p| chassis 基座df%H bbezel panel面板X93k)gpower button电源按键D9:v:| reset button重置键F+k?1t,D Hi-pot test of SPS高源高压测试gqjE?h1g4va Voltage switch of SPS 电源电压接拉键#QEc5LKX5Y%rg0? sheet metal parts 冲件9L A RGq$m plastic parts塑胶件lq2E(u SOP制造作业程序b)y| z5Mw material check list物料检查表ne,c!q&V5D.Pwork cell工作间qYt)P
27、T-fNn;q( trolley台车4cb|4F9?carton纸箱Ku l8x)x9B pT sub-line支线& l g XW1g+Aleft fork叉车4ySa(F:nBppersonnel resource department 人力资源部9B y9nU2GU3h f production department生产部门n_O PK3Jb3C planning department企划部:C1X#D*J0T bQC Section品管科GOA-e(MKr8 stamping factory冲压厂%bLEeG4H _X!aF painting factory烤漆厂:fN7f&q&3tW
28、molding factory成型厂xF/N,l:FUl? common equipment常用设备/e.%W:kY:r8LJ&A uncoiler and straightener整平机z4;fW$J+L:F punching machine 冲床(ErdQ,R,K vrobot机械手ed&+kkhydraulic machine油压机.WE6I5er lathe车床%EgY,uez6l planer |plein?|刨床O&NqO:w*H miller铣床*bDc(r2M/L4qgrinder磨床cD/iulinear cutting线切割2|H Ki9| electrical spark
29、le电火花u8n)A;iL)z welder电焊机mg_b_sstaker=reviting machine铆合机&FN+M c d1u*fposition职务/O-d,VmIpresident董事长8Mz+wQe9fE!Egeneral manager总经理i m;d60xk ?-C+p| special assistant manager特助B2jd1p_factory director厂长OW!a ez2bX department director部长)SjR4bQ YGBo,E deputy manager | =vice manager副理,Uo&x|Gsection supervi
30、sor课长jsax r&Vk deputy section supervisor =vice section superisor副课长 A6p S4m%a4t&m O_group leader/supervisor组长6.O9f D1E:j_9fline supervisor线长STu7Nb assistant manager助理x!to move, to carry, to handle搬运%E R&U4L M be put in storage入库15Z2H7Wz4d,mpack packing包装 Odq0xv7?5Vto apply oil擦油%W8nY to file burr 锉毛
31、刺 ?(oZS-b W!sF vifinal inspection终检 Vq .CKto connect material接料/r9Lu2a.tra/Qfto reverse material 翻料W,B XnuYX wet station沾湿台B#T#JH)T5dA7p5WuTiana天那水(yFgW cleaning cloth抹布,?3A_d1rRs to load material上料M0i8&e/ttt0S,T5dto unload material卸料5of-X QcKto return material/stock to退料m*.;kNscraped |skr?pid|报废Cw6
32、BMlutKOt.Z.Mscrape .v.刮;削)y Eu*C3J1w deficient purchase来料不良wMozK manufacture procedure制程X7VwQi |#Edeficient manufacturing procedure制程不良2E LNS$U g1Coxidation | ksidei?n|氧化0PzFj scratch刮伤1L)Z(f/q._ dents压痕 D(By.LvSE2| defective upsiding down抽芽不良Xue mjdefective to staking铆合不良3wr-Rk)we.v#X embedded lump
33、镶块eTlhV3G feeding is not in place送料不到位%hjvC$hdd stamping-missing漏冲%Q4F$D Pwrproduction capacity生产力gw1Jms,Y/Bv52Wpfeducation and training教育与训练%c-Q3J0K:g1s proposal improvement提案改善Q!Llc%z2v;ZN4I spare parts=buffer备件L:a(APX f forklift叉车:k s9 x*j NDk trailer=long vehicle拖板车CkO*HT compound die合模6t7u8uMF8
34、Y die locker锁模器XB e9xKV9_pressure plate=plate pinch压板K)Zq4?b eAbolt螺栓F+gk8YN4h8hu administration/general affairs dept总务部 !c,Isk automatic screwdriver电动启子s(i!T6u9 thickness gauge厚薄规0uv1v0t+5j(sgauge(or jig)治具ch0s1L, K7a6L power wire电源线1WHC f buzzle蜂鸣器lY$aE%rdefective product label不良标签N5sO4?o identify
35、ing sheet list标示单 a0l+K/I5Wlocation地点NDLf(i0Nnpresent members出席人员0H2T(W-1vl fvsubject主题*_rD L1zdt conclusion结论z#I C-odecision items决议事项 ;Gs*R presponsible department负责单位)uK$nYe#s _ pre-fixed finishing date预定完成日h8A?Aj approved by / checked by / prepared by核准/审核/承办1d9LZOB PCE assembly production sched
36、ule sheet PCE组装厂生产排配表/hB/p9#CQg model机锺 R8u-r ZzaQ M1work order工令9u-?qO revision版次kJ*g(CPX3YV2remark备注!W3U;W0Va production control confirmation生产确认Tu Ch U mh*r5C checked by初审b;f,eaapproved by核准T+lN?2RYP?8Fdepartment部门-Z(b.W3ez&N/zl*h stock age analysis sheet 库存货龄分析表o+q(z kK on-hand inventory现有库存5u0W
37、K6mqURY;qavailable material良品可使用L Jy2r$eLA!iFobsolete material良品已呆滞I,X)x3S.y#)Y s8to be inspected or reworked 待验或重工0al+aK5r0H h(Gtotal合计fU iHZvWcause description原因说明jnN#nV:n!PW part number/ P/N 料号type形态u/g-Sb+G8Sk7Litem/group/class类别q2,yEN v3k3e4h$xquality品质2QuR5z(k9ETiYprepared by制表 notes说明/a x)cju
38、bahyear-end physical inventory difference analysis sheet 年终盘点差异分析表#yGDN2y%Bd(odN physical inventory盘点数量*GAz_iphysical count quantity帐面数量6X HpDT)U9? difference quantity差异量q(m9p3k cause analysis原因分析)J_T y*k3y-c3_ h1j raw materials原料 5wHa:M1qfmaterials物料vAp pN3w&x( finished product成品nug)Wsemi-finished product半成品E&HJA3SP/rpacking materials包材7Y7Il ?j2iC0O good product/accepted goods/ accepted parts/good parts良品1s.B/g|u defective product/non-good parts不良品hx2?2M bMa mdisposed goods处理品c z k*z0c kJ warehouse/hub仓库lRG e/wro on way location在途仓6C