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1、1CompositeTransmission and DistributionProducts Composite Tuff-Poles Lewtex Tangent and Dead End Crossarms H-Frame Crossarms Sidearm and X-Braces Knee and Vee-braces Composite Buss and Switch Supports Tuff-Top Pole ExtensionsShakespeare Composite Structures is a Philips group brand2Tuff-Pole Product
2、sOn LocationOur composite Transmission and Distribution utility poles are pictured in real-world applications in our On Location brochure.Ask your distributor for a copy.or just call.119845 U.S.Highway 76 Newberry,SC 29108803.276.5504 800.800.9008 F/803.276.8940www.skp- Lightweight:one-third the wei
3、ght of wood Non-splintering Environmentally safeno chemical preservatives Excellent product memory and dielectric properties Impervious to insects,woodpeckers,and weather Aesthetically pleasing Easy installation:no special hardware needed Tight manufacturing tolerancesShakespeare Composite Structure
4、s Transmission and Distribution ProductsAt-A-Glance 2 Engineered Composite Poles,Class H6 to 6,up to 125 8 Tangent and Dead End Crossarms12 H-Frame Crossarms15 Sidearm,and X-Braces16 Knee and Vee Braces17 Composite Buss and Switch Supports18 Tuff-Top Pole Extensions20 Back Yard PoleTABLE OF CONTENTS
5、2Engineered Composite Tuff-Poles Lightweight one-third the weight of wood Non-splintering Environmentally safeno chemical preservatives Impervious to insects,woodpeckers,and weather Aesthetically pleasing Easy installation:no special equipment needed Tight manufacturing tolerancesShakespeare Composi
6、te Structures next-generation Tuff-Pole composite poles are stronger,lighter,and longer lasting.This is the result of the newest technologies in fiberglass and resin systems,along with advanced manufacturing process controls.To achieve the Tuff-Pole formula,Shakespeare Composite Structures has engin
7、eered new resin formulations and fiberglass configurations,applied new automated process controls,and added advanced UV inhibitors and coatings for long life in adverse weather conditions.Composite Tuff-Poles stay strong.Fiberglass reinforced composite poles dont rot,rust,corrode,splinter,or decay.I
8、nsects and wildlife wont eat them,and woodpeckers wont make holes in them.The Tuff-pole will maintain its strength throughout its long life.Manufacturing tolerances for composite Tuff-Pole transmission and distribution poles are tight,and they stay that way.That means the strength that you install r
9、emains constant.Composite poles are ideal for installations where climate,wildlife,and other environmental issues tear into wood poles.Composite poles are also very light in weight,making it much easier and simpler to transport them to remote destinations.Airlifting,for example,requires lighter,less
10、 costly aircraft,and many installations in backyards or other planted areas can be achieved without heavy equipmentso the lawn isnt torn up by construction traffic.Available in a choice of colors,the hollow Tuff-Poles make an attractive,unobtrusive site possible.Composite poles are installed just li
11、ke any other pole.They can be field drilled or predrilled at the factory for installation of crossarms,brackets,braces,or other attachments.You can also order climbing steps,if needed.3Design Load X Overload Factor Strength Compensation FactorRequired Load RatingEngineered Composite Tuff-Poles 9110B
12、H2Ordering Template and OptionsPole Class:T6=Class 6 H6=Class H6T5=Class 5 H5=Class H5T4=Class 4 H4=Class H4T3=Class 3 H3=Class H3T2=Class 2 H2=Class H2T1=Class 1 H1=Class H1Customer Specific Identifier:(Assigned at factory;2-4 alphanumeric characters).EXAMPLE:012A5V012ASModifications:S=Steps(per cu
13、stomer specification)N=No StepsM=Other Modifications(specify)Holes:0=No Holes9=Drilled to customer specificationColor:1=Black2=Gray5=Dark BronzePole Length(in feet)All poles over 50 are two-piece poles;poles over 90 are three-piece polesComposite Poles Maximum Strength Available(Class equivalent)Max
14、imumANSI Tip Load 2 from TipMaximumGroundline Moment(in)KIPSMaximumGroundlineMomentFT/LBSOverall Pole Length15,500#15,500#15,500#15,500#15,500#14,100#12,900#11,800#10,900#10,000#9,400#8,800#8,300#7,900#7,500#6,500#5,000#4,200#3,600#3,000#4,2785,1155,9526,7897,6267,6997,7407,7177,7177,6207,6707,6567,
15、6697,7267,7407,0595,7005,0154,4933,906356,500426,250496,000565,750635,500641,550645,000643,100643,100635,000639,200638,000639,100643,850645,000588,250475,000417,900374,400325,5003035404550556065707580859095100105110115120125(Internal Use)(Internal Use)Strength Compensation Factors:Wood poles:0.65 En
16、gineered Composites (Fiber reinforced polymer structures):1.0Shakespeare Engineered Composite Tuff-Poles do not require strength compensation.The strength you install does not change over time.*Wood Pole Reference DataRef:Tables 253-1 and 261-1A,NESC(2007 National Electric Safety Code)=Std Burial De
17、pth(10%+2)4100H67,410H6B10022.4920.819.903,91195H6B9522.3820.7710.273,54190H6B9022.2620.7210.953,23585H6B8522.1420.6712.092,87080H6B8022.1420.7412.382,53975H6B7522.0320.7012.862,18870H6B7021.9120.6513.361,86465H6B6521.9120.7213.881,72560H6B6021.7920.6714.411,45455H6B5521.6720.6214.951,20950H6B5021.6
18、720.6915.071,22945H6B4521.5520.6415.5594840H6B4021.4320.5916.0570235H6B3521.3120.5416.56492105H56,500H5B10522.3820.639.423844100H5B10022.2620.589.90347695H5B9522.1420.5310.27210790H5B9022.1420.6010.95295985H5B8522.0320.5611.93259980H5B8021.9120.5112.38222375H5B7521.9120.5812.71194470H5B7021.7920.531
19、3.22163365H5B6521.7920.6013.74150660H5B6021.6720.5514.27124855H5B5521.5520.5014.95105150H5B5021.5520.5714.90105345H5B4521.4320.5215.3979040H5B4021.4320.5916.0570235H5B3521.3120.5416.56492105H45655H4B10522.1020.359.423,231100H4B10022.0320.359.762,89295H4B9521.9820.3710.412,66490H4B9021.9120.3711.082,
20、41885H4B8521.8520.3811.692,20280H4B8021.7920.3912.151,91575H4B7521.7220.3912.621,64670H4B7021.6720.4113.121,42665H4B6521.6020.4113.741,25060H4B6021.5520.4314.271,09055H4B5521.4720.4214.9594250H4B5021.4320.4514.7387845H4B4521.4320.5215.3979040H4B4021.3120.4715.8956235H4B3521.2120.4416.43392110H34,875
21、H3B11022.0320.218.963,125105H3B10521.9820.239.262,874100H3B10021.9120.239.762,576ANSI TipLoadDiameter(inches)Length(Feet)ClassStyle#ButtGroundlineTipWeight(lbs.)5ANSI TipLoadDiameter(inches)Length(Feet)ClassStyle#ButtGroundlineTipWeight(lbs.)95H3B9521.8520.2410.412,37890H3B9021.7920.2511.082,14185H3
22、B8521.7220.2511.621,91180H3B8021.6720.2712.081,64875H3B7521.6020.2712.621,41370H3B7021.5520.2913.181,24365H3B6521.5120.3213.711,07160H3B6021.4320.3114.3993255H3B5521.3720.3215.0781450H3B5021.3420.3614.5974645H3B4521.3120.4015.2263240H3B4021.2120.3715.7544835H3B3521.1920.4216.40369115H24,160H2B11521.
23、9120.028.362,957110H2B11021.8520.038.812,684105H2B10521.7920.049.172,396100H210021.7220.049.762,20095H2B9521.6720.0610.412,02390H2B9021.6420.1011.081,88485H2B8521.6020.1311.401,66880H2B8021.5520.1511.901,44875H2B7521.5120.1812.401,23670H2B7021.4720.2112.961,07965H2B6521.4320.2413.6097260H2B6021.3420
24、.2214.2781455H2B5521.3120.2614.9573550H2B5021.3120.3314.5570245H2B4517.0116.1011.0764240H2B4016.9216.0811.5949235H2B3515.2914.5210.6336930H2B3015.2514.5511.24296120H13,510H1B12021.7919.837.822,805115H1B11521.7219.838.232,504110H1B11021.6719.858.692,328105H1B10521.6419.899.312,117100H110021.6019.929.
25、761,90495H1B9521.5519.9410.411,72690H1B9021.5119.9711.081,52985H1B8521.4720.0011.161,36880H1B8021.4320.0311.701,19075H1B7521.3720.0412.2599370H1B7021.3420.0812.8889365H1B6521.3120.1213.5681460H1B6021.3120.1914.2377455H1B5521.2420.1914.9263650H1B5021.1920.2114.3752745H1B4516.9216.0110.94553Engineered
26、 Composite Tuff-Poles6ANSI TipLoadDiameter(inches)Length(Feet)ClassStyle#ButtGroundlineTipWeight(lbs.)40H1B4016.8516.0111.4842135H1B3515.2914.5210.6336930H1B3015.1914.4911.1525725H1B2515.1614.5311.7819812512,925T1B12521.6419.6111.472,532120T1B12021.6419.6811.992,323115T1B11521.6019.7112.532,084110T1
27、B11021.5519.7313.091,924105T1B10521.5119.7613.771,766100T1B10021.4719.7914.451,60895T1B9521.4319.8215.131,46990T1B9021.4319.8915.811,35185T1B8521.3719.9011.201,16480T1B8021.3419.9411.7399775T1B7517.1515.827.951,22170T1B7017.0915.838.281,01665T1B6517.0215.838.7384360T1B6016.9715.859.3474955T1B5516.89
28、15.8410.0163050T1B5016.8115.8310.1452745T1B4516.8515.9410.8247440T1B4015.9615.1210.6342135T1B3515.1914.4210.4930030T1B3014.4713.7710.4323725T1B2511.8811.258.5919812522,405T2B12521.5119.486.932,109120T2B12021.4719.517.401,886115T2B11521.4319.547.911,704110T2B11021.4319.618.461,588105T2B10521.3719.629
29、.101,469100T2B10021.3719.699.761,43095T2B9521.3419.7310.411,23290T2B9021.3119.7711.081,15385T2B8521.3119.8410.8797280T2B8017.0415.647.361,16175T2B7517.1515.827.761,15570T2B7017.0415.788.2093265T2B6517.0415.858.8489360T2B6017.0415.929.4985355T2B5516.9215.8710.1569550T2B5016.8115.8310.1452745T2B4516.7
30、315.8210.6435640T2B4015.8214.9810.4231635T2B3515.1614.3910.4427730T2B3014.4713.7710.4323725T2B2511.8811.258.591987ANSI TipLoadDiameter(inches)Length(Feet)ClassStyle#ButtGroundlineTipWeight(lbs.)Engineered Composite Tuff-Poles9031,950T3B9021.2119.6711.0890785T3B8521.1919.7210.9181480T3B8021.1919.7911
31、.5777475T3B7521.1919.8612.2573570T3B7021.1919.9312.9269565T3B6516.8515.668.8465660T3B6016.7915.679.4955755T3B5516.7615.7110.1548850T3B5016.7315.759.9839545T3B4516.7315.8210.6435640T3B4015.8214.9810.4231635T3B3515.1614.3910.4427730T3B3011.8811.187.9523725T3B2511.8811.258.591987041,560T4B7016.7615.508
32、.2060665T4B6516.7315.548.8453760T4B6016.7315.619.4949855T4B5516.7315.6810.1545850T4B5016.7315.759.9839545T4B4516.7315.8210.6435640T4B4015.8214.9810.4231635T4B3515.1614.3910.4427730T4B3011.8811.187.9523725T4B2511.8811.258.591983551,235T5B3511.7610.997.1220730T5B3011.7611.067.7617825T5B2511.7611.208.4
33、2148356975T6B3511.7610.997.1220730T6B3011.7611.067.7617825T6B2511.7611.208.421488Lewtex Composite Crossarms8 braceless 10,000#Dead End assembly,373 of 795 AAC 795 ACSR under build project.477 ACSR under build project,14 Lewtex arms For composite,concrete,metal,or wood poles Normal installation:no sp
34、ecial equipment needed Environmentally safeno chemical preservatives UV protection enhanced with inhibitor-laden resins,polyester veil,and sophisticated urethane coatings Will not rot or splinter,strength factors do not change Impervious to insects,woodpeckers,and weather Tight,computer-assisted man
35、ufacturing tolerances Can be pre-drilled at factory Extensive UV exposure testing,advanced Tangent Eccentric Load system testing,as well as industry-standard beam testsShakespeares Lewtex composite crossarms bring proven strength and durability to your most demanding applications.Our extensive testi
36、ng program includes industry-standard beam testing,as well as extended UV testing.Our tangent crossarms also undergo advanced,Tangent Eccentric Load testing.These tests result in data that are valid for the whole system,including the mounting hardware and the brackets,not just the crossarm.This test
37、ing is a far better indicator of real-world performance.High Performance Urethane Coating for enhanced UV protectionMat MaterialUnidirectional RovingPolyester Veil,for extreme UV protectionHigh-density,closed-cell foam fillLewtex Composite Structure9Frequently Asked QuestionsQ How are the crossarms
38、protected from ultraviolet light?A Three ways:Ultraviolet inhibitors are formulated into the resin during manufacture.The crossarms outer shell is covered with a polyester veil that provides a resin-rich surface to control blooming.And the finished product is coated with a UV-protective urethane coa
39、ting that provides excellent UV resistance.Product performance is verified by extensive accelerated testing.Q Can the crossarm be drilled in the field?A Yes.Drill a few holes with standard toolsbrace and bit,etc.For many holes,an electric or hydraulic drill with a carbide tip is suggested.Q Does the
40、 core absorb water?A No.NETRACC(SEI)electrical testing verifies that water will not permeate the closed cell foam.Q Can ground wires be attached to the crossarm?A Yes.Ground wires may be attached with clips using#10 sheet metal or self-tapping screws.The clips are available from many suppliers.Q Wha
41、t is the expected life of the crossarm?A Experience and accelerated testing show a minimum life of 40 years,after which the product may show some visual effects of aging but retain a very high percentage of its strength.Q What special hardware is needed?A None.The Lewtex crossarm was designed to be
42、used with existing inventories of hardware without any modifications.Q What strength values can be expected?A The standard crossarm will give the same minimum strength values as a wooden crossarm of the same dimensions.During load testing the Lewtex composite crossarm outperformed a Douglas Fir cros
43、sarm.Q What lengths and colors are available?A Length is limited only by shipping practicalities,and the crossarms are available in a palette of three standard colors.Any color can be matched.Gray is standard.Q What is the effect of continued flexing on the crossarm?A Tests have not been able to pro
44、duce a fatigue failure in composite utility products.This is one of the strengths of composites,hence their use in bridges,helicopter rotors,and gratingsapplications where resistance to repeated flexing is critical.Q How do temperature extremes affect the composite crossarm?A Fiberglass reinforced c
45、omposites have been used successfully in industrial applications requiring wide temperature variations.The materials smooth,strong surface provides no place for thawing ice to invade.Indeed,composites get stronger in cold weather.Q After field drilling,is there hydrolizing of exposed edges?A Publish
46、ed technical data show that significant hydrolizing occurs only when the exposed edge is submerged.Natural exposure to environmental conditions has only minimal effect on the laminate.Lewtex Composite Dead EndBill of Materials Crossarm#HDB096G12242 Dead End Arm with Center Mount BracketBolts,Mach.,G
47、alv.,5/8”Washer,Square,11/16”hole,2”x 2”Nut,5/8”Washer,Lock,5/8”Items,total,to installMaterial cost(9 pieces)$200.000.5 Hrs Labor/truck/overhead 37.50 (55.00/hr.)TOTAL$237.50 22229Conclusion:The Lewtex crossarm saves$100.00 in installation cost.Typical Dead EndBill of Materials Crossarm,8 Dbl arm De
48、adendBolt,Mach.,Galv.”x 7”Bolt,Mach.,Galv.e”x 10”Bolt,Dbl.Arm Galv.”x 24”Brace,Apitong,36”Nut,Lock,Galv.”Nut,Lock,Galv.5/8”Nut,Oval Eye,5/8”x 1”Washer,Lock,Galv.Dbl.Cl Spring”Washer,Lock,Galv.Dbl.Cl Spring 5/8”Washer,Round,”Washer,Square,11/16”hole,2”x 2”XARM,5x5x8FT Drilled for DistributionItems,to
49、tal,to assemble and installMaterial cost(64 pieces)$202.501.8 Hrs Labor/truck/overhead 135.00(55.00/hr.)TOTAL$337.502 1 3 4 411 2411812264Composite CrossarmsUlt.Load:5,000 lbs.Ult.Load:10,000 lbs.10Beam StrengthUltimate Loadper Side(Lbs.)Beam StrengthUltimate Loadper Side(Lbs.)Beam StrengthUltimate
50、Loadper Side(Lbs.)Catalog Number Length(in.)No.of Wire Dimensions Weight(“L”)Positions(Lbs.)(In.)Catalog Number Length(in.)No.of Wire Dimensions Weight(“L”)Positions(Lbs.)(In.)Heavy Tangent-with Center BracketStandard Tangent-with Center BracketHeavy Tangent-Brace Type Tangent Crossarms 3x45363733x4