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1、工工时时失失效效分分析析表表工作站 产品品名生产规格标准产能 标准工时实际产能实投入工时失效工时工时失效原因责任单位改善措施审核：制表：加加工工缠缠绕绕工工序序产产品品生生产产指指标标标标准准表表(1)(1)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（m/min)自然工艺初步缠绕QT403TC307E5.25*8000M4手*24R12H140（136）*8000M*4R14MM（10）10%（7.3%）三台机每班3人20BT100A5.25*12000M3手*24R12H140（136）*12000M*3R14MM（10）10%（7.3%）20B
2、T100A5.25*24000M1.5手*24R12H140（136）*12000M*3R14MM（10）10%（7.3%）20QT404TC307E5.25*8000M4手*48R12H262*8000M*4R10MM4.0%20BT100A5.25*12000M3手*48R12H262*12000M*3R10MM4.0%20BT100A5.25*24000M1.5手*48R12H262*12000M*3R10MM4.0%20重整机TC307E5.25*8000M10R12H0.2%40BT100A5.25*12000M8R12H0.2%40备注：自然损耗指生产中的修边损耗量，工艺损耗指生产
3、过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工缠缠绕绕工工序序产产品品生生产产指指标标标标准准表表(2)(2)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（m/min)自然工艺初步缠绕QT401M3514*3000M*55R55R*8手12H230*2700M*8.9R10MM4.5%0.10%三台机每班3人404*6000M*55R55R*5手12H230*2700M*11.1R10MM4.5%0.10%405*3000M*43R43R*8手12H230*2700M*8.8R15MM5.6%0.10%405*600
4、0M*43R43R*5手12H230*2700M*11.1R15MM5.6%0.10%406*3000M*36R36R*8手12H230*2700M*8.8R14MM6.0%0.10%406*6000M*36R36R*5手12H230*2700M*11.1R14MM6.0%0.10%40KT80Y6*3000M*45R45R*8手12H280*2000M*12R10MM3.6%0.20%406*6000M*45R45R*5手12H280*2000M*15R10MM3.6%0.20%40KT80N6*3000M*48R48R*8手12H300*2000M*12R12MM4.0%0.20%406*
5、6000M*48R48R*5手12H300*2000M*15R12MM4.0%0.20%40备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工缠缠绕绕工工序序产产品品生生产产指指标标标标准准表表(3)(3)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（m/min)自然工艺三台机每班3人初步缠绕QT402M351(重复)4*3000M*55R55R*8手12H230*2700M*8.9R10MM5.0%0.10%404*6000M*55R55R*5手12H230*2700M
6、*11.1R10MM5.0%0.10%405*3000M*43R43R*8手12H230*2700M*8.8R15MM5.6%0.10%405*6000M*43R43R*5手12H230*2700M*11.1R15MM5.6%0.10%406*3000M*36R36R*8手12H230*2700M*8.8R14MM6.0%0.10%406*6000M*36R36R*5手12H230*2700M*11.1R14MM6.0%0.10%40KT80Y(重复)6*3000M*45R45R*8手12H280*2000M*12R10MM3.6%0.20%406*6000M*45R45R*5手12H280*
7、2000M*15R10MM3.6%0.20%40KT80N(重复)6*3000M*48R48R*8手12H300*2000M*12R12MM4.0%0.20%406*6000M*48R48R*5手12H300*2000M*15R12MM4.0%0.20%40M3863(M337)5*3000M*38R38R*5手12H205*1500M*10R(半成品1240、1260，可否5对开)15MM7.3%0.20%305.5*3000M*35R35R*5手12H205*1500M*10R(半成品1240、1260，可否5对开)12.5MM6.0%0.20%305.8*3000M*33R33R*5手1
8、2H205*1500M*10R(半成品1240、1260，可否5对开)13.6MM6.6%0.20%306*3000M*32R32R*5手12H205*1500M*10R(半成品1240、1260，可否5对开)13MM6.3%0.20%30M349R WB5.5*3000M*42R42R*5手12H246*1500M*10R15MM6.0%0.20%306*3000M*39R39R*5手12H246*1500M*10R12MM5.0%0.20%30M355(M350)6*3000M*39R39R*6手12H246*1500M*10R（目前有984和其他规格，请增加一项对开规格）12MM5.0%
9、0.20%30M386H13*3000M*24R24R*4手12H328*1500M*8R(半成品1240、1260，请改变对开规格)16MM5.0%0.20%20备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工贴贴合合工工序序产产品品生生产产指指标标标标准准表表工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（m/min)自然工艺初步贴合1#T50VP/C5.4*200M50R12HP50(5.4*11000M)7.0%1人生产及包装AT/PT12N(3.8*11000M
10、)7.0%9.3*200M75R12HP50(9.3*16000M)5.0%AT/PT12N(7*16000M)5.0%13.3*200M75R12HP50(13.3*16000M)5.0%AT/PT12N(10.8*16000M)5.0%2#T50VP/C5.4*200M50R12HP50(5.4*11000M)7.0%1人生产及包装AT/PT12N(3.8*11000M)7.0%9.3*200M75R12HP50(9.3*16000M)5.0%AT/PT12N(7*16000M)5.0%13.3*200M75R12HP50(13.3*16000M)5.0%AT/PT12N(10.8*160
11、00M(20000)5.0%3#.4#.5#T50VP/C21.3*200M70R12HP50(21.3*16000M)5%(6%)1人生产及包装AT/PT12N(18.3*16000M(17000)5%(6%)M349R WB25.5*200M70R12HP50(25.5*16000M)5%(6.25%)AT/PT12N(22.5*16000M)5%(6.25%)37.5*200M70R12HP50(37.5*16000M)5%(6.25%)AT/PT12N(34.5*16000M)5%(6.25%)49.5*200M70R12HP50(49.5*15000M)5%(6%)AT/PT12N(
12、46.5*15000M)5%(6%)65.5*200M60R12HP50(65.5*13000M)5%(7.7%)AT/PT12N(61.5*13000M)5%(7.7%)1#复卷P100DG(BK)130*130M95R12H130*125000M(12500)2.00%各1人1#复卷P100DG(BK)130*130M95R12H130*125000M(12500)2.00%备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工裁裁切切工工序序产产品品生生产产指指标标标标准准表表(1)(1)工作站设备编号 产品品名
13、生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（R/min)自然工艺2人（1人包装1人裁切）初步裁切QT302DS5365*50M*192R4320R12H980*50M*22.5支20MM2.0%DS52612*22M*80R5760R12H980*22M*72支20MM2.0%美纹类10*45M*96R4320R12H984*45M*45支(暂定984，后续更改为其它规格)24MM2.4%15*45M*64R4992R12H984*45M*78支(暂定984，后续更改为其它规格)24MM2.4%20*45M*48R3600R12H984*45M*75支(暂定984，后续更
14、改为其它规格)24MM2.4%3#.4#.5#T50VP/C1人生产及包装30*45M*32R3600R12H984*45M*112.5支(暂定984，后续更改为其它规格)24MM2.4%PB416C4*33M*120R5400R12H500*33M*43.2支（45）10MM（20）2%（4%）PB418(419)15*33M*64R4320R12H980*33M*67.5支20MM2.44%（2%）迈拉胶带29*50/66M*32R（33R）3600R12H980*50M/66M*112.5支（109）20MM（23）2.44%（2.34%）27.5*25/50/66M*35R3600R1
15、2H980*25M/50M/66M*106支（103）20MM（17.5）2.44%（1.8%）27*25/50/66M*35.5R3600R12H980*25M/50M/66M*103支（101.5）20MM（21.5）2.44%（2.2%）15*50/66M*64R4320R12H980*50M/66M*67.5支20MM2.44%（2%）13*50/66M*74R4320R12H980*50M/66M*58.4支20MM（18）2.44%（1.8%）12*50/66M*80R4320R12H980*50M/66M*54支20MM2.44%（2%）10*50/66M*96R4320R12H
16、980*50M/66M*45支20MM2.44%（2%）9*50/66M*107R4320R12H980*50M/66M*39.6支(40.4)20MM（17）2.44%（1.7%）6*50/66M*160R5400R12H980*50M/66M*33.75支20MM2.44%（2%）5*50/66M*192R5400R12H980*50M/66M*28.2支20MM2.44%（2%）4*50/66M*240R5400R12H980*50M/66M*22.5支20MM2.44%（2%）挡墙类2*90M/45M*30M*480R2880R12H980*90M/45M/30M*6支20MM2.44
17、%（2%）3*90M/45M*30M*320R3200R12H980*90M/45M/30M*10支20MM2.44%（2%）6*90M*45M*30M*160R2160R12H980*90M/45M/30M*13.5支20MM2.44%（2%）8*90M/45M*30M*120R3600R12H980*90M/45M/30M*30支20MM2.44%（2%）12*90M*45M*30M*80R3600R12H980*90M/45M/30M*45支20MM2.44%（2%）备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。2人（1人包装1人裁切）
18、裁切QT302批准：审核：制表：任世民加加工工裁裁切切工工序序产产品品生生产产指指标标标标准准表表(2)(2)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（R/min)自然工艺2人（1人包装1人裁切）初步裁切QT302醋酸布8*30M*128R3600R12H1050*30M*28.2支20MM(26)2%(2.5)10*30M*102R3600R12H1050*30M*35.3支20MM(30)2%(2.9)12*30M*85R3600R12H1050*30M*42.3支(42.4)20MM(30)2%(2.9)15*30M*68R2880R12H
19、1050*30M*42.4支20MM(30)2%(2.9)20*30M*51R2160R12H1050*30M*42.3支(42.4)20MM(30)2%(2.9)30*30M*34R1438R12H1050*30M*42.3支20MM(30)2%(2.9)备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工裁裁切切工工序序产产品品生生产产指指标标标标准准表表(3)(3)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（R/min)自然工艺2人（1人包装1人裁切）初步裁切QT3
20、03/QT304/QT305M349R/W/B/Y6*500M*160R1140R12H984*500M*7支24MM2.5%5.5*500M*174R1047R12H984*500M*6支24MM(27)2.5%(2.8%)5*500M*192R1152R12H984*500M*6支24MM2.5%M349R/W/B6*360M*160R1280R12H984*360M*8支24MM2.5%美纹类4*500M*315R1260R12H1270*500M*4支20MM(10)1.6%5*500M*252R1008R12H1270*500M*4支20MM1.6%6*500M*210R1280R1
21、2H1270*500M*6支(6.1)20MM1.6%7*500M*178R1246R12H1270*500M*7支20MM(24)1.6%(1.9%)8*500M*156R1092R12H1270*500M*7支20MM(22)1.6%(1.8%)10*500M*125R1000R12H1270*500M*8支20MM1.6%11*500M*114R1026R12H1270*500M*9支20MM(16)1.6%(1.3%)12*500M*104R936R12H1270*500M*9支20MM(22)1.6%(1.8%)13*500M*96R960R12H1270*500M*10支20MM(
22、22)1.6%(1.8%)15*500M*83R996R12H1270*500M*12支20MM(25)1.6%(2%)挡墙类2*90M/45M*30M*480R2880R12H980*90M/45M/30M*6支20MM2.44%(2.1%)3*90M/45M*30M*320R3200R12H980*90M/45M/30M*10支20MM2.44%(2.1%)6*90M*45M*30M*160R2160R12H980*90M/45M/30M*13.5支20MM2.44%(2.1%)8*90M/45M*30M*120R3600R12H980*90M/45M/30M*30支20MM2.44%(2
23、.1%)12*90M*45M*30M*80R3600R12H980*90M/45M/30M*45支20MM2.44%(2.1%)备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工分分条条工工序序产产品品生生产产指指标标标标准准表表(1)(1)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（手/H)自然工艺初步分条QT201KT80N6*500M*48R48R*20手12H300*2000M*5支12MM4.0%0.50%2人（1人包装1人裁切）65*500M*9R9R*20
24、手12H600*2000M*5支15MM2.5%0.50%KT80Y6*500M*44R44R*20手12H280*2000M*5支14MM5.0%0.50%6*750M*44R44R*14手12H280*2000M*5.25支14MM5.0%0.50%6*1000M*44R44R*12手12H280*2000M*6支14MM5.0%0.50%M351(2）6*500M*36R36R*20手12H230*2700M*3.7支14MM5.0%0.50%9*300M*24R24R*30手12H230*2700M*3.3支14MM5.0%0.50%11*300M*20R20R*30手12H230*2
25、700M*3.3支10MM4.3%(4.4%)0.50%16*300M*14R14R*30手12H236(230)*2700M*3.3支12MM5.0%0.50%24*300M*9R9R*30手12H230*2700M*3.3支14MM5.0%0.50%29*300M*7R(加11MM*1R)7R*30手12H230*2700M*3.3支18MM(16mm)7.8%(7%)0.50%M355RX(50HX/S)6*500M*33R33R*15手12H210*1500M*5支12MM5.7%0.50%8*500M*37R37R*15手12H315*1500M*5支19MM6.0%0.50%10*
26、500M*30R30R*20手12H315*1500M*6.7支15MM4.8%0.50%12*500M*25R25R*20手12H315*1500M*6.7支15MM4.8%0.50%13*500M*23R23R*20手12H315*1500M*6.7支15MM(16mm)4.76%(5%)0.50%15*500M*20R20R*20手12H315*1500M*6.7支15MM4.8%0.50%T10系列9.3*300M*32R32R*13手12H315*3000M*1.3支17.4MM5.5%0.50%13.3*300M*22R22R*13手12H315*3000M*1.3支22.4MM7
27、%(7.1%)0.50%21.3*300M*27R（加9.3*1R）27R*13手12H600*3000M*1.3支15.6MM2.6%0.50%25.5*300M*23R23R*13手12H600*3000M*1.3支13.5MM2.3%0.50%37.5*300M*15R(加21.3*1R）15R*13手12H600*3000M*1.3支13.2MM(16.2mm)2.2%(2.7%)0.50%49.5*300M*11R(加37.5*1R）11R*13手12H600*3000M*1.3支18MM3.0%0.50%65.5*300M*9R9R*13手12H600*3000M*1.3支13MM
28、(10.5mm)2.17%(1.8mm)0.50%备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工分分条条工工序序产产品品生生产产指指标标标标准准表表(2)(2)分条QT2012人（1人包装1人裁切）工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（手/H)自然工艺初步分条QT202AT12N7*1500M*22R22R*3手12H166*3000M*1.5支12MM7.2%0.50%2人（1人包装1人裁切）10.8*1500M*22R22R*3手12H250*3000M*
29、1.5支12.4MM5.0%0.50%18.1*3000M*27R27R*3手12H500*3000M*3支11.3MM2.3%0.50%22.5*3000M*21R(加10.8*1R）21R*3手12H500*3000M*3支16.7MM3.4%0.50%34.5*3000M*14R14R*3手12H500*3000M*3支17MM4%(3.4%)0.50%46.5*3000M*10R(加18.1*1R）10R*3手12H500*3000M*3支16.9MM4%(3.4%)0.50%61.5*3000M*7R(加46.5）7R*3手12H500*3000R*3支23MM5%(4.6%)0.5
30、0%PT12N7*1500M*23R23R*3手12H178*3000M*1.5支17MM10%(9.6%)0.50%10.8*1500M*23R23R*3手12H268*3000M*1.5支18.5MM(19.6mm)7%(7.4%)0.50%18.1*3000M*28R28R*3手12H535*3000M*3支19.6MM(28.2mm)4%(5.3%)0.50%22.5*3000M*23R23R*3手12H535*3000M*3支17.5MM3%(3.3%)0.50%34.5*3000M*15R15R*3手12H535*3000M*3支17.5MM3%(3.3%)0.50%46.5*30
31、00M*10R(11R)(不加18.1）11R*3手12H535*3000M*3支23.5MM4.7%（4.4%）0.50%61.5*3000M*8R(加22.5*1R）8R*3手12H535*3000M*3支20.5MM4%(3.9%)0.50%P509.3*1500M*33R33R*4手12H330*3000M*2支23.1MM7.0%0.50%13.3*1500M*23R23R*4手12H330*3000M*2支24.1MM7.3%0.50%21.3*3000M*22R22R*4手12H490*3000M*4支21.4MM4.4%0.50%37.5*3000M*12R(加25.5*1R）
32、12R*4手12H490*3000M*4支14.5MM3.0%0.50%49.5*3000M*9R(加25.5*1R）9R*4手12H490*3000M*4支19MM4%(3.9%)0.50%65.5*3000M*6R(加37.5*2R6R*4手12H490*3000M*4支14.5MM(22mm)3%(4.5%)0.50%T10系列9.3*300M*32R32R*13手12H315*3000M*1.3支17.4MM5.5%0.50%13.3*300M*22R22R*13手12H315*3000M*1.3支22.4MM7%(7.1%)0.50%21.3*300M*27R（加9.3*1R）27R
33、*13手12H600*3000M*1.3支15.6MM2.6%0.50%25.5*300M*23R23R*13手12H600*3000M*1.3支13.5MM2.3%0.50%37.5*300M*15R(加21.3*1R）15R*13手12H600*3000M*1.3支13.2MM(16.2mm)2.2%(2.7%)0.50%49.5*300M*11R(加37.5）11R*13手12H600*3000M*1.3支18MM3.0%0.50%65.5*300M*9R9R*13手12H600*3000M*1.3支13MM(10.5mm)2.17%(1.8%)0.50%备注：自然损耗指生产中的修边损耗
34、量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工对对开开工工序序产产品品生生产产指指标标标标准准表表(1)(1)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（m/min)自然工艺初步P50对开QT102/QT103TC307E（420*3R)*8000M24000M12H1310*8000M*3R50MM3.8%二台机每班3人，1人协助两台机上下料及包装30(262*4R+210*1R)*8000M24000M12H1310*8000M*3R50MM3.8%30(140*3R)*8000M32000M
35、12H420*8000M*4R50MM3.8%30(210*2R)*8000M32000M12H420*8000M*4R50MM3.8%30BT100A（420*3R)*12000M36000M12H1310*12000M*2.5R50MM3.8%30(262*4R+210*1R)*12000M36000M12H1310*12000M*2.5R50MM(52)3.8%(4%)30(140*3R)*12000M36000M12H420*12000M*3R50MM3.8%30(210*2R)*12000M36000M12H420*12000M*3R50MM3.8%30QT105P100DG(130
36、*7R)*(1600M+1450M)21350M12H980*3050M*7R70MM7.0%1人生产，下料时人员协助1060*3050M*7R20mm1.9%T1036RC(490*2R)*3100M15500M12H990*3100M*5R10MM1.0%(330*3R)*3100M15500M12H990*3100M*5RP50(490*2R)*3100M15500M12H990*3100M*5R10MM1.0%(330*3R)*3100M15500M12H990*3100M*5RP298F(240*4R)*800M12H980*8000M20MM2.0%备注：自然损耗指生产中的修边损耗
37、量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工复复卷卷工工序序产产品品生生产产指指标标标标准准表表(1)(1)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（m/min)自然工艺初步复卷QT106M349系列984*500M23支12H984*11580M1%1人20984*360M25支12H984*9060M1%20美纹类1270*500M21支12H1270*10570M1%20KT80Y(280*4R)*2000M21000M12H1120*7000M*3支3%20KT80N(300*4R)*
38、2000M21000M12H1200*7000M*3支3%20M355RX(HX)(315*4R)*1500M12000M12H1270*12080M10MM1.0%1%20M337(S)(210*6R)*1500M10500M12H1270*10570M10MM1.0%1%20M349系列（246*4R)*1500M10500M12H984*10570M1%20QT104P类980*66M150支12H980*10000M1%1人（挡墙1人协助包装）DS类980*22M180支12H980*4000M1%M类984*45M143支12H984*6500M1%AC系列1050*30M104支1
39、2H1050*3160M2%P2441980*90M80支12H980*2450M2%P2444980*45M100支12H980*4580M2%P2445980*30M100支12H980*3050M2%备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民加加工工重重整整工工序序产产品品生生产产指指标标标标准准表表(1)(1)工作站设备编号 产品品名生产规格标准产能标准工时耗材量修边标准加工损耗（%）人员配制机速（m/min)自然工艺初步重整QT501M349系列6*500M120R12H122R1%1人205.5*500
40、M120R12H122R1%205*500M120R12H122R1%206*360M150R12H152R1%20美纹系列6*500M100R12H101R1%207*500M100R12H101R1%208*500M100R12H101R1%2010*500M100R12H101R1%2011*500M100R12H101R1%2012*500M100R12H100R1%2013*500M100R12H101R1%2015*500M100R12H101R1%20纸类6*500M100R12H101R1%20 QT505M3514/5/6*6000M10R12H10R1%1人20纸带6*60
41、00M10R12H10R1%20胶带类5/5.5/6*3000M20R12H20R1%20备注：自然损耗指生产中的修边损耗量，工艺损耗指生产过程中接头、半成品底部或外层约1-2M的耗损量。批准：审核：制表：任世民正常80-9080-9080-9080-10080-10080-100120120机速（m/min)正常120120120120120120120120120120机速（m/min)正常1201201201201201201201201201208080808080机速（m/min)808050正常5050505050505050505050505050机速（m/min)5050505
42、0505050503030正常6R8R6R7R5R机速（R/min)5R7.5R5R5R5R5R6R6R6R6R6R7.5R7.5R7.5R4R4.5R3R5R5R正常5R5R5R4R3R3R机速（R/min)正常6R8R6R7R5R5R7.5R5R5R5R5R6R6R6R4R4.5R3R5R5R机速（R/min)正常1.61.61.61.211.62.52.52.52.52.5机速（手/H)1.251.251.61.61.61.61.081.081.081.081.081.081.08正常1.61.61.61.211.62.52.52.52.52.51.251.251.61.6机速（手/H)1.61.61.081.081.081.081.081.081.08正常机速（m/min)80-9080-9080-9080-90100100100100303030303030正常909090909090909030303030303030机速（m/min)正常90909090909090909090909090909090机速（m/min)加加工工各各工工序序产产品品生生产产指指标标标标准准表表批准：审核：制表：任世民制定日期：2011.08