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1、Value Stream Mapping IconsMaterial and Information Flow Diagrams1xDailyI2700P1440NPI950P500NPI355375II340275II3750.4D21D0.2D0.3D0.4D0.3D1.5D4.1D100S100S100S54.1KSec95Sec200Sec90Sec120Sec45S45S35S15KSec35Sec25Sec5Sec50025traveltravel25120030256660150450Cross DockAirplane ShipmentWarehouse or DepotPro
2、cess IconsCompanySupplierData BoxC/T=20 sec.C/O =1000 sec.2 Shifts Attach BracketCompanyCustomer Kaizen BurstPerson(operator,assembler,FTE)Material Flow Icons Truck ShipmentPush ArrowFinished Goods to CustomerF I F OMax.20 pcs First In First OutSequence FlowSupermarketPullBuffer or Safety StockInven
3、tory200 piecesInformation Flow IconsManual Information FlowElectronic Information FlowWeekly ScheduleO X O XHeijunka scheduling(leveling mix&volume)“Go see”SchedulingOrder release/work orders30/60/90 Day PlanForecastWithdrawal KanbanProduction KanbanSignal KanbanKanban PostKanban Arriving in batches
4、Sequenced Pull BallPull Signal IconsProcess:#shifts:#operators:#machines:Process time:Manual:Auto:Cycle time:secChangeover time:secBatch size:FPY:A:P:Q:Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Ofte
5、n?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?Electronic Information FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?Man
6、ualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?How?How Often?ManualInformation FlowWho?What?Ho
7、w?How Often?I_InventoryInventoryI_InventoryInventoryI_InventoryInventoryI_InventoryInventoryI_InventoryInventoryI_InventoryInventoryI_InventoryInventoryI_InventoryInventoryMovement by TruckMovement by TruckMovement by TruckMovement by TruckMovement by TruckMovement by TruckBy PlaneBy PlaneMovement b
8、y TruckMovement by TruckSupplierMin Order Size=Ship Frequency=PPM Defective=Usage Rate=SupplierMin Order Size=Ship Frequency=PPM Defective=Usage Rate=SupplierMin Order Size=Ship Frequency=PPM Defective=Usage Rate=SupplierMin Order Size=Ship Frequency=PPM Defective=Usage Rate=SupplierMin Order Size=S
9、hip Frequency=PPM Defective=Usage Rate=SupplierMin Order Size=Ship Frequency=PPM Defective=Usage Rate=SupplierMin Order Size=Ship Frequency=PPM Defective=Usage Rate=SupplierMin Order Size=Ship Frequency=PPM Defective=Usage Rate=Customer_Min/Max order Size=Hours open=Customer_Min/Max order Size=Hours
10、 open=Customer_Min/Max order Size=Hours open=Customer_Min/Max order Size=Hours open=Customer_Min/Max order Size=Hours open=Customer_Min/Max order Size=Hours open=Customer_Min/Max order Size=Hours open=Customer_Min/Max order Size=Hours open=Max=_FIFOMax=_FIFOMax=_FIFOMax=_FIFOMax=_FIFOMax=_FIFOMax=_F
11、IFOMax=_FIFOKanbanPost/StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KANBAN cards follow the product or component.As the item is consumed the card is posted to the storage post to signal the need t
12、o replace the item.KanbanPost/StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KANBAN cards follow the product or component.As the item is consumed the card is posted to the storage post to signal the
13、 need to replace the item.KanbanPost/StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KANBAN cards follow the product or component.As the item is consumed the card is posted to the storage post to sig
14、nal the need to replace the item.KanbanPost/StorageKANBAN Storage PostThis icon is part of the visual management system and indicates the location where Production KANBAN cards are accumulated.KANBAN cards follow the product or component.As the item is consumed the card is posted to the storage post to signal the need to replace the item.WWWWWWSupplier ProcessCustomer processProductionKanbanWithdrawalKanban