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1、青 岛 大 学毕业论文(设计)科技文献翻译院 系： 自动化工程学院控制工程系 专 业： 自动化 班 级： 2009级4班 姓 名： 史发涛 指导教师： 于金鹏 2013年4月10日Providing Integrated Condition Monitoring Solutions for World Class PerformanceRockwell Automation is a premier provider of Integrated Condition Monitoring Solutions (ICMS) to all major industry segments. Offer
2、ing the latest state-of-the art technology in vibration analysis, oil analysis, on-line surveillance and protection systems,remote monitoring, as well as outstanding training and customer support services. Through strategic alliances with major Computerized Maintenance Management Systems (CMMS) prov
3、iders Rockwell Automation can now provide integrated systems that provide critical machinery information throughout the enterprise.Portable SystemsEnpacThe Enpac is a Windows CE based 2-channel high performance data collector and signal analyzer. The Enpac collects field data, including vibration in
4、formation and process variables. Enpac allows easy condition monitoring of equipment found in many process industries such as power generation, petrochemical, pulp and paper, and primary metals.The Enpac features a built in optical (laser) tachometer, a choice of either a 1/8 or 1/4 VGA resolution s
5、creen, ability to store data on standard Type I or Type II PCMCIA cards and on-line contextsensitive HELP, built in to all applications.Online SystemsRockwell Automation offers a complete range of online hardware and software systems designed to meet your machinery protection and condition monitorin
6、g needs. When you need to protect your critical machinery assets the 6600 Series machinery protection system provides continuous monitoring. The Enwatch Online Surveillance System is a cost-effective solution for monitoring the condition of the important machines in your plant.The 6600 Series and En
7、watch systems can be integrated seamlessly with Emonitor Odysseyor Enshare machinery information software. This integrated solution will provide you with a complete picture of the condition of your plant.EntrxWhen you need to understand how your rotating machinery is performing then Entrx is the pro
8、fessionals tool. Entrx provides the means for reliable and consistent data acquisition for your entire steady state and transient machine operating modes. Entrx data acquisition hardware is fully configurable by the user and is capable of collecting data in both multiplexed and simultaneous / contin
9、uous modes. Graphical presentations of your machinery help to provide a visual display of what is happening to your machinery. SoftwareEMONITOR OdysseyEMONITOR Odyssey is the next generation of Rockwell Automations complete Machinery Information Systems. This system features integration of the wides
10、t range of condition monitoring technologies and full 32-bit Microsoft Windows software architecture. EMONITOR Odyssey bridges the gap between portable monitoring systems and on-line Condition Monitoring. Integration of machinery monitoring technologies provides you with a complete picture of the he
11、alth of your plant machinery. Vibration data from portable instruments, on-line surveillance monitoring devices and continuous protection monitors (API 670) are all integrated in a common database. Oil analysis data, motor current analysis, infrared thermographic images and process data can also be
12、integrated into this same database. Results from other applications can be displayed using the unique Active-X display pane (latest object linking and embedding technologies from Microsoft).EnshareEnshare is Rockwell Automations premier software solution providing a platform for integrating all your
13、 plant asset condition information to help you manage your machinery assets more effectively. The Enshare solution utilizes condition information from vibration, oil analysis and other technologies to help diagnose potential machinery problems. This information can be effectively communicated throug
14、h Enshares Asset Health Module with other departments within your organization, helping you integrate maintenance and operational activities for increased productivity. The information can also be sent directly to a Computerized Maintenance Management System (CMMS) in the form of work orders. Oil An
15、alysisRockwell Automations comprehensive experience in Oil Analysis means we can provide a total solution - including software, hardware and full technical support to ensure that your oil analysis program always runs smoothly. Enlube PM software is the new Machinery Oil Analysis Information System.
16、This system features integration of the widest range of lubricant condition and health monitoring technologies in a full 32-bit Microsoft Windows software architecture.Enlab - a complete independent Oil Analysis Lab Service from Rockwell Automation providing fast,reliable and consistent results time
17、 after time.BalancingAccurate balancing is essential to the operation,maintenance and repair of rotating equipment. Whether you are dealing with a turbine in a power plant, a fan in a chemical facility, an armature from an electric motor, or a roll in a paper mill, your rotors need to be balanced as
18、 precisely as possible. As IRD we have been in the balancing business for nearly 50 years. We offer a complete range of balancing machines and instruments and with a global network of service, support, application expertise and training programs we are able to meet your balancing needs.ServicesCompr
19、ehensive ServicesImplementing an effective condition-monitoring program is critical to your success in meeting the equipment reliability, productivity, and business goals of your plant and company.Rockwell Automations comprehensive services offering can help you meet your objectives. We can offer a
20、wide range of professional services including program audits, project management, installation, start-up, reliability consulting, and advanced machinery analysis.We will work with you to understand your goals and requirements and make sure that all your needs are addressed to ensure your success.Cus
21、tomer SupportWe are committed to providing the highest level of customer support. Our knowledgeable, caring support professionals will provide assistance to ensure your successful program implementation, or day-to-day support.Reliability OnlineReliability Online (ROL) is a unique service designed to
22、 provide results to your Condition Based Maintenance (CBM) program with minimum investment in equipment, training and personnel.Leveraging the Internet and a team of highly skilled condition monitoring engineers, we will guarantee you the best possible results from your CBM program irrespective of y
23、our location or industry.To obtain the best results from your Condition Based Maintenance program let Rockwell Automation help you manage your CBM program remotely.Educational ServicesThe best tools, when used by unskilled craftsmen, will still result in unsatisfactory results. This is true in many
24、aspects of life, but especially in the application of Condition Monitoring techniques and technologies in todays demanding plant environments. Yes, you need to be equipped with the best tools, but you must also receive the proper training to get the maximum benefit from your investment in a successf
25、ul Condition Monitoring or Reliability program.Experience, knowledge and quality are the foundation of Rockwell Automations training seminars. Technology training is available as well as product training courses; all presented by the most qualified instructors to meet your needs. Choose from on-site
26、 seminars and classroom training conducted all over the world to help you gain the maximum benefit from your machinery reliability investment.Condition Monitoring ServicesPredictive Maintenance Services for Maximizing the Reliability of Your PlantCondition monitoring increases the overall knowledge
27、of asset condition. It allows decision makers to perform Condition-based Maintenance (CbM) by scheduling downtime, labor, and materials based on machinery health. However, many companies cannot reap the benefits of an effective CbM program because they dont have the knowledge or resources to do so.
28、With Rockwell Automation Condition Monitoring Services, you will receive tailored solutions to help you implement your CbM program and use our field specialists to help you succeed.The goal of a world-class CbM program is to increase the reliability and availability of your machinery, while minimizi
29、ng downtime and labor and repair costs. The results are dramatic and the documented cost savings are significant.There are many benefits of a CbM program that impact a variety of plant Key Performance Indicators (KPI) such as: Return on Net Assets(RONA) Lowerinventory costs Reducespare parts Defer s
30、cheduled maintenance Overall Equipment Effectiveness (OEE) Improve system availability,production rates,quality,andsafety Reduceunplanned downtime and planned downtime duration ReduceMean-Time-To-Repair (MTTR) Improves safety and qualityRockwell Automation is a singlesource provider of managed CbM p
31、rograms across the country and around the world. Rockwell Automation helps multi-location, multi-national clients keep their facilities operating reliably, safely, and efficiently. CbM programs are most effective when multi-technology strategies are considered. Vibration Analysis measures the change
32、 in vibration intensity on mechanical equipment when machine condition begins to degrade Oil Analysis detects contamination or degradation of oil which indicates machine wearInfrared Themography detects variations of apparent temperatures in electrical, mechanical, infrastructure and process equipme
33、ntRockwell Automation provides a complete predictive maintenance program solution customized to fit your facility and its specific needs. Vibration AnalysisAs a CbM tool, vibration analysis detects vibration levels affected by: Misalignments Unbalance Looseness Eccentricity Defective bearings Resona
34、nce Electrical problems Aerodynamic/hydraulicforces The goal is to identify changes in the condition of a machine that will indicate a potential failure before it occurs. By detecting these issues, you can: Minimize machine damage Proactively schedule downtime, labor, and materials Eliminate costly
35、trial and error approaches to solving problems Allow machines in good operating condition to continue to run Eliminate unnecessary overhauls Improvesafety and quality performanceWhen you need to turn vibration data into actionable CbM data, Rockwell Automation puts this capability at your finger tip
36、s. With the help of your vibration analyst, Rockwell Automation can design a program to provide: Programmanagement Onsite equipmentsurvey Prioritized program Equipment list Measurementpoints Complete database set-up Baselinedataacquisition Data interpretation Comprehensive issuesreport Maintenanceor
37、 repairrecommendations Daily, weekly, monthlyor quarterly analysis Daily, weekly, monthlyor quarterly data collection Data collection trainingWhen determining the type of program you want, you should consider the resources you need to run the program, the rate in which your machines fail, or the los
38、s of production due to a machine failure.Once youdecide if you are in sourcing or outsourcing, Rockwell Automation can deliver vibration services specified to fit your needs.Need to outsource? A Rockwell Automation vibration analyst will come to your facility and provide both data collection and ana
39、lysis of your equipment.Need to outsource but have some inhouse capabilities? A Rockwell Automation vibration analyst will teach you how to collect data so you can perform routine data collection and send the data to a level 3 vibration analyst.Need to completely in source?A Rockwell Automation leve
40、l 3 vibration analyst will mentor you in collecting and analyzing data. This transition occurs over the course of a recommended three years: - 1st Year Rockwell Automation takes lead on analysis; Customer is trained to collect data - 2nd Year Customer is trained to perform analysis; Customer takes t
41、he lead on analysis - 3rd Year Customer does analysis with quarterly reviews with rockwell automation analyst; Analyst On Call for exceptions - This option includes ESAFE Support, classroom training, data collection hardware andEmonitorsoftwareInfrared Thermography ServicesAs a CbM tool, Infrared Th
42、ermography (IR) helps identify which items requiremaintenanceor replacement by detecting heat variances. IR is effective in properly maintaining electrical and mechanical equipment. This powerful, non-invasive predictive maintenance tool contributes to the safety process of both employees and physic
43、al structure. Rockwell Automation offers IR Thermography inspection, performed on electrical, mechanical, process and structural systems. This allows you to identify when apiece of equipment is operating outside of normal parameters based on manufacturers or UL specifications andidentify reliability
44、 issues before component failure. Rockwell Automation certified Thermographers use a FLIR ThermaCAM to capture both visual and IR images along with other pertinent information from the component being inspected. An IR camera is used to measure thermal energy coming from the piece ofequipment. Howeve
45、r, not only the image, but temperature and load measurements are also used to determine the components actual condition. By utilizing Rockwell Automation Infrared Thermography services, you receive: Visual inspection and date and time stamped pictures listing any visual issues Electronic transferof
46、collected data which drastically reduces errors Areport on all equipment is available Immediate alerts to make sure critical repair issues are handled quickly The means to prioritizeyourrepairs based on industry standard component criticality -ETO EssentialtoOperations -CTO CriticaltoOperations -NTO
47、 NonessentialtoOperations Year over year comparison of surveyed assets Ability to add postcorrectiveaction images and establish new baseline data Barcoding orequivalent system of equipment identification and monitoring on all assets surveyed for year over year equipment benchmarkingOil AnalysisAs a CbM tool, oil analysis is used to uncover, isolate and offer solutions for abnormal lubrican