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1、Chapter 2: Organization, Authority and Responsibility第2章 组织机构、权限和职责2.1 General概述The Organization Chart of SBC is shown in Fig 2-1 in workshop. The Quality Control Function is independent from production. QC personnel will have the freedom and authority to implement Quality Control measures as descri
2、bed in this Manual.宝冶的工厂的组织机构如图2-1所示。质量控制是独立于生产的。依据本手册所述，QC人员有按本手册所述的实施质量控制的自主权。2.1.1 The Organization Chart indicates the lines of responsibilities between key departments and the job titles of key management personnel related to ASME Code Item in SBC.组织机构图规定了本厂ASME规范产品相关的关键部门和关键管理人员的职位责任关系。2.1.2 T
3、he solid line in the Organization Chart shows the relationship of various job titles up to the top management.组织机构图中的实线示出各工作职称直达最高管理层的关系。2.2 Responsibility职责Responsibilities some, but not all, of these responsibilities, which are defined in the applicable rules, are summarized as follows. The respon
4、sibilities are fully described in the relevant Chapters.这些职责中部分职责，不是所有，概括如下。职责在相关章节中有全面的介绍。2.2.1 General Manager shall 总经理负责以下：1) Sign the Statement of Policy and Authority, and approve this QC Manual.负责签署授权声明，并批准此QC手册。2) Establish and perfect the organization structure and define the responsibility
5、.建立和完善组织机构并明确职责。3) Provide resource to implement QC system.负责资源的配置以便实施本质量体系。4) Certify NDE Level I, II and III personnel.批准NDE I级、II级和III级人员。2.2.2 Quality Manager shall 质量经理应1) Establish quality control system and prepare the new edition and revision of QC Manual.建立质量控制体系并编制新版和修订版的QC手册2) Verify the
6、implementation of the QC system and assure compliance with the ASME Code requirements.确认QC体系的实施，确保符合ASME规范要求。3) Report problems in the QC system to the General Manager.向总经理汇报QC体系中的问题。4) Stop fabrication when nonconformities from the QC Manual and ASME Code requirements have been found.发现与QC管理手册和ASME
7、规范要求不一致时，停止生产。5) Approve the disposition of “NONCONFORMITY REPORT” (Exhibit6-1) and closing it.批准对“不一致品处理报告”（表6-1）的处置和关闭NCR。6) Review “NONCONFORMITY REPORT” (Exhibit6-1) periodic for QC system improvement.定期审核“不一致品处理报告”（表6-1），对QC体系进行改进。2.2.3 Technical Manager shall 技术经理应1) Assign Design Engineer to
8、review customer supplied design specifications and prepare drawing and calculation.指派设计工程师审核客户提供的设计技术要求并编制图纸和计算。2) Approve the drawings, calculation and applicable design document.批准图纸、计算书和相关设计资料。3) Solve the technical problems occurred during construction and assembly.解决建造和安装过程中出现的技术问题。4) Approve t
9、he result of Evaluation of Customers Specification.批准客户技术要求评审结果。5) Certify WPS with PQR, WPQ/WOPQ.批准WPS，PQR, WPQ/WOPQ.6) Certify MDR for ASME Code Items.批准ASME规范产品的MDR.7) Approve “Heat Treatment Instruction” (Exhibit 9-1)批准“热处理作业指导书”（表9-1）2.2.4 Welding Engineer shall 焊接工程师应1) Be responsible for prep
10、aring and qualifying the WPS and PQR.负责编制和评定WPS与PQR。2) Be responsible for preparing and qualifying the WPQ/WOPQ.负责编制和评定WPQ/WOPQ。3) Prepare the “Qualified Welder List” (Exhibit 7-1A) and “Qualified Welding Operator List” (Exhibit 7-1B)编制“合格焊工清单”（表7-1A）和“合格焊接操作工清单”（表7-1B）。4) Prepare the “Joint Identif
11、ication Card” (JIC) (Exhibit 7-3).编制“焊缝识别卡”（JIC）（表7-3）。5) Review “Material Receiving Examination Record”(MRER) (Exhibit 4-4), MTR or COC.审核“材料进货检验记录”(MRER)（表4-4），MTR或COC。6) Prepare the “Heat Treatment Instruction” (Exhibit 9-1)编制“热处理作业指导书” (表9-1)7) Review “Heat Treatment Record” (Exhibit 9-2) and Ti
12、me-Temperature Chart审核“热处理记录”（表9-2）和时间-温度曲线记录8) Verify subcontractors ability for heat treatment 确认分包商热处理能力2.2.5 QC Engineer shall 质控工程师1) Be responsible for resolving the quality problems occurred in the production.负责解决生产中发生的质量问题。2) Review “Process Check List” (PCL) (Exhibit 5-1)审核“工序检查单”(PCL) (表 5
13、-1)。3) Maintain file examination and test documents of Code Items.保存ASME规范产品的检验和试验记录。4) Review Pressure Test Report.审核压力测试报告。5) Responsible for custody and control of the ASME Certification Mark and NB Stamps.负责保管和控制ASME钢印和NB钢印。6) Issue NB No., if required.需要的情况下发布NB编号2.2.5 Examiner shall检验员应1) Be r
14、esponsible for inspection and testing of Code Items or Materials.负责对规范产品或材料的检查和测试2) Prepare the examination records.编制检验报告2.3.6 NDE Level III Personnel shall be NDE III级人员应1) Responsible for the control of NDE operation负责NDE操作的控制2) Responsible for review and acceptance the RT film and NDE Report.负责审
15、核和认可RT底片和NDE报告3) Responsible for training, examination, qualification and periodic technical performance evaluation of NDE Level II and I personnel负责对NDE II级和I人员的培训，考试，资格认定和定期进行技术操作评价4) Responsible for NDE equipment calibration and prepare PO for NDE material负责NDE设备的计量和编制 NDE材料的PO2.2.6 Calibration E
16、ngineer shall计量工程师应1) Responsible for calibration and maintenance of examination and test equipments.负责检测和测试设备的计量和维护2) Responsible for preparing “Equipment Calibration Control List” (Exhibit 10-1).负责编制“计量仪器、设备检定控制清单”（表10-1）3) Responsible for calling back measurement equipments and devices to calibra
17、tion.负责测量设备和仪器的召回和计量2.2.7 Design Engineer shall设计工程师1) Prepare the “Evaluation of Customers Specification” (Exhibit 3-2)编制“客户技术要求评审表”（表3-2）2) Prepare the drawings and calculations编制设计图纸和计算书3) Prepare the “Material Requisition” (Exhibit 4-1) 编制“材料请购单”（表4-1）2.2.8 Process Engineer shall工艺工程师应1) Prepare
18、 “Process Check List” (PCL) (Exhibit 5-1)编制“工序检查单”(PCL) (表5-1)2) Prepare MDR.编制MDR。2.2.9 Doc. Clerk shall be responsible for distribution of drawing and fabrication documents according to approved DDDR.资料管理员负责依据已被批准的DDDR分发图纸和制造文件。2.2.10 Purchasing Engineer shall采购工程师应1) Responsible for purchasing ma
19、terials and parts for Code Items.负责采购规范产品的材料和部件。2) Responsible for evaluation of the ability and capability of the vendor and coordinate the production schedule for sub-contracted parts.负责供应商能力的评估和分包部件进度的协调工作2.2.11 Material Keeper shall仓库管理员应1) Receive material and support the Examiner to perform ma
20、terial receiving inspection.原材料入库和帮助检验人员进行材料入厂检验2) Prepare “Material Receiving Examination Record” (Exhibit 4-4)编制“材料进货检验记录”（表4-4）3) Ensure that the material is stored properly to protect material and part from corrosion, loss, and dirt, etc.确保材料适当的储存保护材料和部件免遭腐蚀、丢失和污垢等4) Issue materials according to
21、 “Material Delivery Card” (Exhibit 4-8) or “Welding Material Deliver Card” (Exhibit 4-9)根据“材料出库单”（表4-8）或“焊接材料领料单”（表4-9）发放材料2.2.12 Production Manager shall 生产经理应1) Be in charge of fabrication of Code Items.负责规范产品的生产2) Be responsible for maintaining and managing equipments to ensure them in good statu
22、s.负责维护和管理设备，以确保设备处于良好状态2.2.13 Purchasing Manager shall 采购经理1) Approve the “Purchase Order” (Exhibit 4-2).批准“采购订单”（表4-2）2) Approve supplier and subcontractor.批准供应商和分包商3) Initiate material substitution and submit to the Technical Manager for approval.提出材料代用并提交技术经理批准2.2.14 Shop Supervisor shall车间主管1) A
23、ssign and supervise the qualified welder to conduct welding of Code Item.指派和监督合格焊工对规范产品进行焊接2) Prepare the “Welding Continuous Activity Record for Welder and Welding Operator” (Exhibit 7-2). 编制“焊工连续工作记录”（表7-2）3) Be responsible for preparation of “Material Delivery Card”(Exhibit 4-8) and “Welding Mate
24、rial Delivery Card” (WMDC) (Exhibit 4-9)负责编制“材料出库单”（表4-8）和“焊接材料领料单”(WMDC)（表4-9）4) Be responsible for maintaining and managing equipments to ensure them in good status.负责维护和管理设备，以确保设备处于良好状态。2.2.15 Sales Manager shall销售经理1) Be responsible for sale of product and collect the customers information负责产品销售
25、和收集客户信息2) Be responsible for bidding and contract negotiation负责投标和合同谈判3) Signing of contract and approval “Order Entry” (Exhibit 3-1)签署合同和批准“订单登记表”（表3-1）2.2.16 Sales Engineer shall销售工程师1) Be responsible for bidding and contract negotiation负责投标和合同谈判2) Be responsible for receiving customers order and
26、customers technical specifications负责接收客户订单和技术要求3) Prepare “Order Entry”编制“订单登记表”2.2.17 Budget Engineer shall 预算工程师应Review the MR审核材料请购单Organization Chart组织机构图资料管理员Doc. ClerkFig 2-1 图2-1设计工程师Design Engineer技术部经理Technical Manager工艺工程师Process Engineer 焊接工程师Welding Engineer预算工程师Budget Engineer仓库管理员Mater
27、ial Keeper采购工程师Purchasing Engineer 采购经理PurchasingManagerWelder焊工总 经 理General Manager车间主管Shop Supervisor生产经理ProductionManagerShop-Worker工人检验员Examiner质控工程师QC Engineer目视检验员Visual Examiner质量经理Quality Manager一级,二级NDE人员NDE Level I, II ExaminerNDE三级人员NDE Level III 计量工程师Calibration Engineer销售员Sales Engineer销售经理Sales Manager