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1、Good is good, but better carries it.精益求精,善益求善。BSEN13445-4-2009非燃烧压力容器制造-UnfiredpressurevesselsPart4:Fabrication非直接受火压力容器第四部分:制造NOCOPYINGWITHOUTBSIPERMISSIONEXCEPTASPERMITTEDBYCOPYRIGHTLAW未经授权,不得拷贝Nationalforeword前言ThisBritishStandardistheUKimplementationofEN13445-4:2009.本英国标准是英国版EN13445-4:2009标准。Its
2、upersedesBSEN13445-4:2002+A2:2006whichiswithdrawn.本标准超越所引用的BSEN13445-4:2002+A2:2006标准。TheUKparticipationinitspreparationwasentrustedtoTechnicalCommitteePVE/1,Pressurevessels.英国受压力容器技术委员会PVE/1的委托编制本标准。Alistoforganizationsrepresentedonthiscommitteecanbeobtainedonrequesttoitssecretary.Thispublicationdo
3、esnotpurporttoincludeallthenecessaryprovisionsofacontract.Usersareresponsibleforitscorrectapplication.可从秘书处获得代表本委员会的组织名单。本出版物并不包含合同的所有必要条款。用户负责自行纠正应用。BSI2009ISBN9780580655654ICS23.020.30CompliancewithaBritishStandardcannotconferimmunityfromlegalobligations.遵循英国标准并不能免除依法实施本标准的责任。ThisBritishStandardwa
4、spublishedundertheauthorityoftheStandardsPolicyandStrategyCommitteeon30September2009.本英国标准于2009年9月30日经标准政策和策略委员会授权批准出版。Amendmentsissuedsincepublication自出版后的增补DateTextaffected日期受影响文本Unfiredpressurevessels-Part4:Fabrication非燃烧压力容器第4部分:制造ThisEuropeanStandardwasapprovedbyCENon30June2009.CENmembersarebou
5、ndtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEuropeanStandardthestatusofanationalstandardwithoutanyalteration.Up-to-datelistsandbibliographicalreferencesconcerningsuchnationalstandardsmaybeobtainedonapplicationtotheCENManagementCentreortoanyCENmember.ThisEur
6、opeanStandardexistsinthreeofficialversions(English,French,German).AversioninanyotherlanguagemadebytranslationundertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCENManagementCentrehasthesamestatusastheofficialversions.CENmembersarethenationalstandardsbodiesofAustria,Belgium,Bulgaria,
7、Cyprus,CzechRepublic,Denmark,Estonia,Finland,France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal,Romania,Slovakia,Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom.本欧洲标准在2009年6月30日由欧洲标准化委员会(简称:CEN)批准通过。CEN成员国必须遵守CEN/CENELEC(欧洲电子技术标
8、准委员会)内部规定,其规定给予此欧洲标准以国家标准的地位而不做任何修改。关于这些国家标准的最新的列表和参考书目可能在向CEN管理中心或任一个CEN成员国提交的申请中得到。这个欧洲标准存在于三个官方版本中(英语,法语,德语)。一份任何其他语言的翻译版本,基于CEN成员国有责任翻译成一个自己语言的版本并报知CEN管理中心,拥有和官方版本同样的地位。欧洲标准化委员会的成员包括下列国家的国家标准机构:奥地利,比利时,保加利亚,塞浦路斯,捷克,丹麦,爱沙尼亚,芬兰,法国,德国,希腊,匈牙利,冰岛,爱尔兰,意大利,拉脱维亚,立陶宛,卢森堡,马尔他,荷兰,挪威,波兰,葡萄牙,罗马尼亚,斯洛伐克,斯洛文尼亚,
9、西班牙,瑞典,瑞士,英国。EUROPEANCOMMITTEEFORSTANDARDIZATION欧洲标准化委员会ManagementCentre:AvenueMarnix17,B-1000Brussels管理中心:AvenueMarnix17,B-1000Brussels(布鲁塞尔)EN13445-4:2009(E)Issue1(2009-07)BSEN13445-4:2009ContentsPage目录页码Foreword.4前言1Scope.5范围2Normativereferences.5引用标准3Requirementsformanufacturingandsubcontracting
10、.7制造和分包要求3.1Manufacturing.7制造3.2Subcontracting.7分包4Materials.8材料4.1General.8总论4.2Materialtraceability.8材料可追溯性4.2.1General.8总论4.2.2Identificationsystem.8标识系统4.2.3Visibility.9可见性4.2.4Reviewofmaterialcertificationandmaterialidentification.9材料证明和材料标识的审核4.2.5Transferofmarkings.9标记移植5Manufacturingtoleranc
11、es.9制造公差5.1Surfacegeometryofwelds.9焊缝的表面几何5.2Middlelinealignment.9中线找正5.3Surfacealignment.11表面找正5.3.1Surfacemisalignmentbetweenparts.11元件之间表面找正5.3.2Joiningofpartsofdifferentthickness.11不同厚度元件的连接5.4Tolerancesforvesselssubjectedtointernalpressure.11受内压容器的公差5.4.1Externaldiameter.11外径5.4.2Outofroundness
12、.11不圆度5.4.3Deviationfromthelongitudinalaxis.12纵轴的偏离5.4.4Irregularitiesinprofile.12外形的不规则5.4.5Localthinning.14局部减薄5.4.5Dishedends.15碟形封头5.5Tolerancesforvesselssubjectedtoexternalpressure.17受外压容器的公差5.6Structuraltolerances.17结构公差6Welddetails.17焊缝详图6.1General.17总论6.2Vesselsorpartsmadeofmorethanonecourse
13、.17多层构造容器或元件6.3Lappedjoints,jogglejoints,permanentbackingstrips.17搭接焊缝、榫接,永久衬条7Welding.17焊接7.1General.17总论7.2Weldingprocedurespecification(WPS).18焊接工艺规程(WPS)7.3Qualificationofweldingprocedurespecifications(WPAR).18焊接工艺规程评定(WPAR)7.4Qualificationofweldersandweldingoperators.19焊工和焊接操作员资格7.5Fillermetals
14、andauxiliarymaterials.19填充金属和辅助金属7.6Jointpreparation.19焊缝准备7.7Executionofweldedjoints.20施焊焊接接头7.8Attachments,supportsandstiffeners.20连接件、支架和加强筋7.9Preheat.21预热8ManufactureandtestingofweldsProductiontest.21焊缝的制造和检测生产试验8.1General.21总论8.2Referencecriteria.21参考标准8.3Extentoftesting.25检测范围8.4Performanceoft
15、estsandacceptancecriteria.27试验性能和验收标准8.4.1General.27总论8.4.2Transversetensiletest.27横向拉伸试验8.4.3Longitudinalweldtensiletest.27纵向焊缝拉伸试验8.4.4Impacttest.27冲击试验8.4.5Bendtest.27弯曲试验8.4.6Macroexamination.28宏观检验8.4.7Microexamination.28微观检验8.4.8Hardnesstest.28硬度试验8.4.9Retests.28复验8.4.10Testreport.29试验报告9Formi
16、ngofpressureparts.29压力元件的成形9.1General.29总论9.2Ratioofdeformation.29变形比例9.2.1Dishedcircularproducts.29圆形封头9.2.2Cylindersandconesmadebyrolling.30卷制的筒体和锥体9.2.3Otherproducttypes.31其它产品类型9.2.4Tubebends.32管子弯曲9.2.5FormingofSegments.32筒节的成形9.3Formingprocedures.33成形程序9.3.1Coldforming.33冷成形9.3.2Hotforming.33热
17、成形9.4Heattreatmentafterforming.36成形后热处理9.4.1General.36总论9.4.2Heattreatmentofflatproductsaftercoldforming.36冷成形后扁平产品的热处理9.4.3Heattreatmentoftubularproductsaftercoldforming.38冷成形后管式产品的热处理9.4.4Heattreatmentofcladsteelsaftercoldforming.38冷成形后复合钢的热处理9.4.5Heattreatmentafterhotforming.38热成形后热处理9.4.6Heattreatmentofcladsteelsafterhotforming.39热成形后复合钢的热处理9.5Samplingofformedtestcoupons.39成形试板的取样9.5.1Coldformedproductswithoutheattreatment.39冷成形产品,无热处理9.5.2Hotformedorcoldformedproductswithheattreatment.39热成形或热成形产品,有热处理9.6Tests.