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1、目录1、概述述12、结构构特征223、技术术特性性能曲曲线及性性能表444、安装装图及安安装尺寸寸表4435、安装装、调整整856、使用用、操作作877、故障障分析与与排除8888、保养养、维修修889、随机机备件及及易损件件明细表表9010、运运输、贮贮存9111、开开箱及检检查9112、简简单计算算说明991本使用说说明书编编写依据据:GB99969.119998工工业产品品使用说说明书总则1、概述述1.1 MDD型煤矿矿用耐磨磨多级离离心泵,是是我厂在在D型煤矿矿用多级级清水离离心泵的的基础上上,改进进设计的的一种耐耐磨多级级离心泵泵。MDD型煤矿矿用耐磨磨多级离离心泵高高效节能能,耐磨
2、磨可靠,寿寿命长。适适用于输输送清水水及固体体颗粒含含量不大大于1.5%(体积浓浓度)的的中性矿矿井水(粒度小小于0.5mmm),以以及类似似的其他他污水的的液体。特特别适用用于煤矿矿等矿山山排水。MD型煤煤矿用耐耐磨多级级离心泵泵输送的的介质温温度不高高于800。1.2泵泵型号意意义说明明MD4550-6606 1100MMD4558MD煤煤矿用耐耐磨多级级离心泵泵 1000吸入口口直径为为1000mm450设计点点流量(mm3/h) MD煤矿用用耐磨多多级离心心泵60设设计点单单级扬程程(m) 455设计点点单级扬扬程(mm)6泵的的级数 8泵的级级数1.3性性能范围围(按设设计点)流量:
3、66.37200 m33/h扬扬程:222.8811140mm1.4产产品执行行标准:MT/T1114-220055煤矿矿用多级级离心泵泵。警告警告a)本系系列泵的的配套电电机:YYB(高高压)及及YB22系列隔隔爆电动动机可用用于井下下,但不不能用于于采掘工工作面,用用于采掘掘工作面面必须配配用YBBK系列列电动机机,电动动机必须须要可靠靠接地!b)泵不不允许在在无液体体介质状状态下点点动或运运转!c)泵组组的转动动部分在在运行时时不准触触摸!2、结构构特征MD型煤煤矿用耐耐磨多级级离心泵泵为两端端支承,壳壳体部分分为节段段式,泵泵的传动动方式是是通过柱柱销弹性性联轴器器与电机机联结,泵的旋
4、转方向,从驱动端看,泵为顺时针方向旋转。泵的结构构见图11。2.1定定子部分分主要由吸吸入段(进进水段)、中中段、吐吐出段(出出水段)、导导叶、填填料函体体(尾盖盖)和轴轴承体等等分别用用拉紧螺螺栓联接接成一体体,从联联轴器端端看,泵泵吸入口口为水平平右方向向,吐出出口为垂垂直向上上。2.2转转子部分分主要由轴轴、叶轮轮、平衡衡盘、轴轴承及轴轴套等组组成。2.3泵泵的密封封2.3.1泵吸吸入段(进进水段)、中中段、吐吐出段(出出水段)之之间的静静止结合合面用纸纸垫或二二硫化钼钼来密封封。2.3.2泵各各级间采采用节流流密封。2.3.3泵的的两侧轴轴封采用用软填料料密封。2.3.4采用用挡水圈圈
5、挡水,防防止水进进入轴承承。2.4轴轴承部分分除MD66-255、MD112-225型泵泵轴承采采用GGB/TT2922-944角接接触球轴轴承以外外,其余余泵型的的整个转转子由两两端的圆圆柱滚子子轴承GB/T283-94支承;轴承采用3号通用锂基润滑脂润滑。由于MD6-25、MD12-25型泵轴承采用了GB/T292-94角接触球轴承,所以转子无轴向窜动量,其余泵型的转子应有轴向窜动量。2.5平平衡部分分由于叶轮轮前后盖盖板受压压面积不不等,产产生轴向向力,此此轴向力力由平衡衡装置承承担。泵泵的平衡衡装置由由平衡盘盘、平衡衡套、平平衡环组组成。泵泵的平衡衡室由吐吐出段(出出水段)、填填料函体
6、体(尾盖盖)、平平衡水管管部件所所组成,平平衡水管管部件绝绝对不允允许堵塞塞,可用用闸阀调调节平衡衡水管部部件内水水的流动动。3、技术术特性性能曲曲线及性性能表性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD6-2533.7556.37.5807570.442950033.0042.0043.882.4883.0663.2885.52.02.02.214386MD6-254106.810093.883.3004.0884.3777.596MD6-255133.5125117
7、.34.1335.1115.4777.5106MD6-256160.1150140.74.9666.1336.56611116MD6-257186.3175164.25.7887.1557.65511126MD6-258213.5200187.66.6118.1778.75515136MD6-259240.2225211.17.4339.1999.84415146MD6-25100266.9250234.58.26610.22110.99418.55156MD6-25111293.62752589.09911.22312.00318.55166MD6-25122320.3300281.49.9
8、1112.22513.11218.55176MD6-25133347325304.910.77413.22814.22218.55186MD6-25144373.7350328.311.55614.33015.33118.55196性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD122-2537.512.5515.0081.337568.332950043.3352.1152.663.8334.9005.3007.52.02.02.3146106MD122-254108.4
9、100915.1116.5337.07711119MD122-255135.6125113.86.4008.1778.84411131MD122-256162.7150136.67.6779.80010.66115144MD122-257189.8175159.38.95511.44312.33715157MD122-258216.9200182.110.22313.00714.11418.55170MD122-259244.0225204.811.55114.77015.99118.55183MD122-25100271.1250227.612.77916.33317.66822195MD1
10、22-25111298.2275250.414.00717.99719.44522208MD122-25122325.3300273.115.33519.66021.22130223MD122-25133352.4325295.916.66221.22422.99830236MD122-25144379.5350318.617.99022.88724.77430250性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD122-50036.312.5515.00158.81501
11、42.72950030.6642.5544.668.90012.00113.00718.552.02.02.1204258MD122-5004211.7200190.311.88716.00217.44322279MD122-5005264.6250237.914.88420.00221.77930300MD122-5006317.5300285.517.88024.00326.11530321MD122-5007370.4350333.120.77728.00330.55137342MD122-5008423.4400380.623.77432.00434.88645363MD122-500
12、9476.3450428.226.77036.00439.22245384MD122-50010529.2500475.829.66740.00543.55855405MD122-50011582.1550523.432.66444.00547.99455426MD122-5001263560057135.66048.00652.33075447性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD255-303152530104.79077.772950055.2259.885
13、6.997.75510.22511.116152.02.02.3160175MD255-304139.6120103.610.33313.66614.88818.55192MD255-305174.5150129.512.99117.00818.55922209MD255-306209.4180155.415.55020.44922.33130226MD255-307244.3210181.318.00823.99126.00330243MD255-308279.2240207.220.66627.33229.77537260MD255-309314.1270233.123.22430.774
14、33.44737277MD255-301034930025925.88334.11637.11945294性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD466-3003304655107.39076.222950060.0066.8862.5514.66116.88818.226222.22.42.9164180MD466-3004143120101.619.44722.55024.33530197MD466-3005178.815012724.33428.11330.4
15、4437214MD466-3006214.5180152.429.22133.77636.55237231MD466-3007250.3210177.834.00839.33842.66145248MD466-3008286240203.238.99445.00148.77055265MD466-3009321.8270228.643.88250.66354.77855282MD466-30010357.530025448.66856.22660.88775299性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(
16、mm)质量(kg)轴功率P电机功率MD466-500/8443304655164.7150138.32950053.6662.2264.5525.11030.22132.112372.22.42.7210264MD466-500/8444219.6200184.433.44740.22842.88245285MD466-500/8445274.5250230.541.88450.33553.55355307MD466-500/8446329.4300276.650.22160.44264.22375327MD466-500/8447384.3350322.758.55870.44974.994
17、75348MD466-500/8448439.2400368.866.99480.55685.66490373MD466-500/8449494.1450414.975.33190.66396.335110390MD466-500/84410054950046183.668100.70107.05110411MD466-500/844111603.9550507.192.005110.77117.76132432MD466-500/844122658.8600553.2100.42120.84128.46132453性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功
18、率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD855-45255851001019081.222950064.2270.4467.7723.55629.55932.666373.43.64.1200199MD855-453151.5135121.835.33544.33948.99955224MD855-454202180162.447.11359.11965.33375250MD855-455252.522520358.99173.99881.66690275MD855-456303270243.670.66988.77897.999110300
19、MD855-457353.5315284.282.447103.57114.32132326MD855-458404360324.894.226118.37130.65132351MD855-459454.5405365.4106.04133.17146.99160376性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD855-6725585100146134124.62950056.1167.0068.4438.99846.33049.661553.33.54.023572
20、0MD855-673219201186.958.44769.44474.44190880MD855-674292268249.277.99692.55999.22211010400MD855-675365335311.597.445115.74124.0213212000MD855-676438402373.8116.94138.89148.8316013600MD855-677511469436.1136.43162.04173.6320015200MD855-678584536498.4155.92185.19198.4422016800MD855-679657603560.7175.41
21、208.33223.2425018400性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD1555-3302210015518566.886054.441480065.5573.2271.6627.8834.6638.33452.02.12.5305490MD1555-33033100.29081.6641.7751.9957.4475560MD1555-33044133.6120108.855.5569.2276.6690630MD1555-3305516715013669
22、.4486.5595.77110700MD1555-33066200.4180163.283.33103.8114.8132770MD1555-33077233.8210190.497.22121.1134.0160840MD1555-33088267.2240217.6111.1138.4153.1160910MD1555-33099300.6270244.8125.0155.7172.3200980MD1555-330110334300272138.9173.0191.420010500性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量N
23、NPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD1555-6673100155185223.8201179.42950063.0074.0073.4496.77114.7123.11325.05.36.2238954MD1555-6674298.4268239.2129.0152.9164.220011055MD1555-6675373335299161.2191.1205.222012566MD1555-6676447.6402358.8193.5229.3246.328014077MD1555-6677522.2469418.6225.7267.5287.33151558
24、8MD1555-6678596.8536478.4258.0305.7328.435517099MD1555-6679671.4603538.2290.2344.0369.445018600性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD2000-226214020025056.225246.441480069.6676.4475.6630.8837.1141.88452.02.63.1298578MD2000-226384.337869.6646.2255.6662.77
25、75653MD2000-2264112.410492.8861.6674.1183.6690728MD2000-2265140.513011677.0092.77104.5110803MD2000-2266168.6156139.292.44111.2125.4132878MD2000-2267196.7182162.4107.8129.7146.3160953MD2000-2268224.8208185.6123.1148.3167.120010288MD2000-2269252.9234208.8138.5166.8188.020011033MD2000-22610281260232153
26、.9185.4208.925011788性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD2880-44322185280335968677.441480070.5576.7775.0068.6685.5594.221102.73.13.7360667MD2880-44333144129116.1102.9128.2141.2160787MD2880-44344192172154.8137.2171.0188.3200908MD2880-44355240215193.5171
27、.5213.7235.425010288MD2880-44366288258232.2205.8256.5282.531511499MD2880-44377336301270.9240.1299.2329.535512711MD2880-44388384344309.6274.4342.0376.640013911MD2880-44399432387348.3308.7384.7423.745015122性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD2880-665221
28、852803351371301231480063.3372.9974.00109.0136.0151.61602.63.13.6430824MD2880-66533205.5195184.5163.6204.0227.525010066MD2880-66544274260246218.1272.0303.335511888MD2880-66555342.5325307.5272.6339.9379.140013700MD2880-66566411390369327.1407.9454.950015522MD2880-66577479.5455430.5381.6475.9530.7630173
29、44MD2880-66588548520492436.2543.9606.671019166MD2880-66599616.5585553.5490.7611.9682.480020988MD2880-665110685650615545.2679.9758.280022800性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD3000-6652230300360137.2130120.61480069.2273.8873.55124.2143.9160.92003.03.23
30、.7430835MD3000-6653205.8195180.9186.3215.9241.328010300MD3000-6654274.4260241.2248.4287.8321.735512255MD3000-6655343325301.5310.5359.8402.245014200MD3000-6656411.6390361.8372.6431.7482.656016155MD3000-6657480.2455422.1434.7503.7563.063018100MD3000-6658548.8520482.4496.7575.7643.571020055MD3000-66596
31、17.4585542.7558.8647.6723.980022000MD3000-66510686650603620.9719.6804.390023955性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD3660-6603250360420195180165.91480067.5576.7775.00196.7230.1253.02803.23.84.243210400MD3660-6604260240221.2262.2306.8337.340012400MD3660-
32、6605325300276.5327.8383.5421.745014400MD3660-6606390360331.8393.4460.2506.056016400MD3660-6607455420387.1458.9536.9590.363018400MD3660-6608520480442.4524.5613.5674.780020400MD3660-6609585540497.7590.1690.2759.090022400MD3660-66010650600553655.6766.9843.490024400性能表型 号号流量Q(m3/h)扬程H(m)转速n(r/mmin)效率(%)功率(kkW)必需汽蚀余量NNPSHHR(m)叶轮直径(mm)质量(kg)轴功率P电机功率MD4220-9932320420480213186163.21480072.8873.7769.77255.0288.7306.135