上海电气阿海珐武汉变压器工厂介绍-SECAREVAW.pdf

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1、1SEC AREVA Wuhan Transformers Plant上海电气阿海珐武汉变压器厂2Power transformer expertsA world expert in the energy business,AREVA T&D(Transmission and Distribution division)designs,manufactures and supplies a complete range of products,systems and services for all stages in the transfer of electricity from gene

2、rators to end-users.AREVA T&D has 11 manufacturing sites plus five R&D and competence centers around the world dedicated to power transformers.The company offers a comprehensive portfolio of power transformers including generator transformers,reactors,HVDC(High Voltage Direct Current)and phase-shift

3、ing transformers ranging up to Ultra High Voltage(UHV)AC and DC with the largest MVA rating,and major references up to 800 kV and 2750 MVA.From conception to commissioning,staff at AREVA T&D are committed to ensuring the highest quality and reliability level of all products,while the global developm

4、ent team and R&D engineers collaborate with local teams to ensure that customer needs are always met.AREVAs power transformer product range is complemented by a broad spectrum of support and maintenance services including:oil analysis,on-site assembly supervision,commissioning,training,site diagnost

5、ics,preventive maintenance,retrofitting and repairs.Increasing investment in China to support strong market needsSince the creation of the AREVA Shanghai Transformer Plant in 2001,AREVA T&D has steadily increased investment in its mainland production capacity.As part of its development in China,AREV

6、A T&D,in partnership with Shanghai Electric,is opening two new transformer plants in Wuhan and Shanghai in 2009.The addition of these two facilities will enable AREVA T&D and Shanghai Electric to expand their support for Chinas UHV power grid development by offering UHV power transformers up to 1200

7、 kV and HVDC converter transformers up to 800 kV DC.电力变压器专家阿海珐输配电是世界能源领域的专家,为电力输配的各个环节设计、制造并提供成套输配电设备、系统和服务,把电力从电厂输配到终端用户。阿海珐输配电在全球建立了11个变压器生产基地和5个相关的产品研发及人才储备中心,提供全方位的电力变压器产品,从发电机变压器、电抗器、高压直流及容量可达特高压交流或直流等级的移相变压器,并拥有最高电压等级达 800 kV、最大机组容量为 2750 MVA 的骄人业绩。从项目设计到安装营运,阿海珐输配电人员全力确保设备的质量和可靠性。来自全球的产品开发专家、

8、研发工程师与各地的技术人员及管理团队通力合作以满足客户的需要。除了生产不同的电力变压器,阿海珐输配电还提供全面的技术支持与服务,其中包括油化验、现场装配监督、试运行、培训、现场问题诊断、预防性维护、翻新和维修。增加在华投资 满足快速发展的市场需要自2001年上海阿海珐变压器厂成立以来,阿海珐输配电在中国的投资逐步增加,产能持续扩大。2009年,阿海珐输配电与上海电气合作在武汉和上海兴建的两家变压器工厂将分别竣工投产,标志着阿海珐在中国发展的重要里程。新建的武汉变压器厂将提供高达 1200 kV 的特高压变压器、以及电压等级高达 800 kV 的高压直流换流变压器,以配合中国特高压电网的建设需要

9、。3The SEC AREVA Wuhan Transformers Plant is one of the most advanced UHV transformer manufacturing facilities in China capable of the design,production and testing of the largest transformers needed on the market.We directly benefit from AREVAs 100 years of experience designing and building power tr

10、ansformers plus over 30 years of local experience operating in the Chinese market.Continuous access to the latest world class technology is maintained via an online connection to the companys operations around the world.Standardized design rules are applied in all AREVA T&D facilities and the Wuhan

11、facility benefits enormously from the collective experience developed at all AREVA T&D power transformer factories around the world.The companys transformers and reactors are distinguished by a high degree of operating safety and reliability,and require minimum maintenance.An international technolog

12、y transfer team was especially created to share its high level technical expertise to help meet customer needs in UHV projects.AREVA T&D has specialists dedicated to Chinese UHVDC projects that include senior experts from the companys UK competence center and a strong Chinese technical team.概况上海电气阿海

13、珐武汉变压器厂是中国最先进的特高压变压器生产基地之一,可设计、生产和试验市场需要的最大型电力变压器。阿海珐输配电在电力变压器行业拥有100多年的丰富经验,进入中国市场超过30多年。阿海珐输配电汇集全球变压器工厂的专业经验,采用它们共同建立的标准化设计规则和生产技术,确保生产技术始终保持在世界先进水平。阿海珐电力变压器和电抗器产品具备高度的安全性、可靠性和维护成本低等特点。特别建立的阿海珐国际技术转让团队致力于为客户提供各种专业技术指导,尤其是特高压项目方面的技术。至于中国项目(特别是特高压直流项目)专家小组则由来自英国产品开发中心的高级专家和中国技术专家组成。3World-class manu

14、facturingThe SEC AREVA Wuhan Transformers Plant is located in the Wuhan Yangluo Industrial Zone with easy access to highways,railways and ports on the Yangtze River,offering excellent logistics for domestic and international transportation.State-of-the-art manufacturing technologies and operational

15、standards have been implemented:The latest technology ensures that products can withstand the strongest short circuit stresses and reach the highest quality levelsStrict humidity and temperature control is maintained in the workshop for quality assurance Air showers are installed in the entrance are

16、a to prevent contamination An optimized production flow ensures efficient production cycles by eliminating back-flow and handling intersection In short,every step has been taken to ensure product quality and reliability,and that the factorys performance meets specific customer requirements.世界级的生产管理上

17、海电气阿海珐武汉变压器厂位于武汉阳逻经济开发区,地理位置优越,交通便利,临近高速公路、长江港口及铁路,交通四通八达,运输便利。该工厂引进最新的生产技术和标准,包括:采用最先进的技术,确保产品能抵抗最大程度的短路压力并且达到最高质量水平车间温度和湿度维持在严格控制范围内,以确保产品质量进口处安装风淋设施,避免污染优化的生产流程和工艺,实现了产品零返回率或消除交叉重复处理目标总而言之,所有生产工序和流程均经过精细设计和规划,以确保产品质量及可靠性,满足客户的特定要求。Overview4 4Product portfolio Conventional power transformers up to

18、 1200 kV for power generation and transmission:*Generator step-up transformers *Power plant unit auxiliary transformers *Interconnection or networks power transformers and auto-transformers Phase shifting transformers Shunt and smoothing reactors(U)HVDC converter transformers up to 800 kV DC Green p

19、ower transformers up to 200 MVA and 245 kV Trackside transformersTechnical capabilities for special transformers and sophisticated industry applications for electro-intensive industries Production capacity 20,000 MVA per year initially with expansion capabilitiesTotal area:120,000m2Main workshop:26,

20、900 m2 with room for extensionOver 300 employeesISO 9001-certified quality management systemISO 14001-certified environmental management systemOHSAS 18001-certified occupational health and safety management system产品系列 高达 1200 kV 的常规电力变压器供发电与输电应用:*发电机升压变压器*发电机组辅助变压器*网络连接或电网电力变压器、自耦变压器 移相变压器 并联和平波电抗器

21、高达 800 kV(特)高压直流输电换流变压器 容量高达 200 MVA 及电压高达 245 kV 的绿色环保变压器 牵引变压器能够设计生产各种特种变压器,以及耗电行业使用的特殊工业用变压器初期产能为每年 20,000 MVA,可进一步增产扩容总面积:120,000平方米主车间面积:26,900平方米,具备扩展空间员工人数:超过300人通过 ISO 9001 质量管理体系认证通过 ISO 14001 环境管理体系认证通过 OHSAS 18001 职业健康和安全管理体系认证Facts&figures 背景31.5 MVA 110 kV/20 kV Hermetically sealed gree

22、n power transformer filled with vegetable oil全封闭式绿色环保植物油电力变压器90 MWA 132 kV Green power transformerfilled with vegetable oil绿色环保植物油电力变压器2750 MVA 400/80 kV Phase shifting transformer移相变压器250 MVA 500/230/36 kVSingle phase auto-transformer单相自耦变压器110 MVAr 735 kVSingle phase shunt reactor单相并联电抗器800 kV HVD

23、C converter transformerfor 6400 MW transmission line应用于 6400 MW 传输线路的 800 kV 高压直流换流变245 MVA 765 kV Three phase generator transformer三相升压发电机变压器31.5 MVA 230/27.5 kVTrackside transformer 牵引变压器5 5State-of-the-art manufacturing and testing facilities for UHV transformersAREVA T&Ds industry leading techno

24、logy and expertise have been established by a substantial investment in innovative Research and Development.The SEC AREVA Wuhan Transformers Plant has one of the highest over-all capabilities in China to design,manufacture and test UHV transformers:Winding machines up to 35 tonsVapor phase ovens up

25、to 600 kW to handle the largest windings and active partsExtra low humidity(under 20%)controlled repack roomCranes with loading capacity up to 500 tonsTest laboratory sized for large transformers up to 1200 kV,where tests are carried out according to the latest IEC,ANSI or Chinese standardsEfficient

26、 use of air cushions with loading capacity up to 500 tons先进的特高压变压器 生产和试验设备在研发上大量投入、以及不断的技术创新以满足客户需求是阿海珐输配电领先技术和强大专业能力的基础。上海电气阿海珐武汉变压器厂具备最先进的技术与设备,是国内能够同时设计、生产和试验特高压变压器的少数厂商之一。35吨绕线机功率高达 600 kW 的烘房,可容纳最大的线圈和器身线圈整理区域湿度控制在20%以下500吨行车试验室可容纳 1200 kV 变压器,测试按照最新的IEC、ANSI或中国的标准进行500吨气垫车Strong expert teamARE

27、VAs team consists of engineering experts,highly qualified technicians and experienced managers.Most of these individuals are talented local people who have been trained in Wuhan or overseas.They work closely with a knowledgeable global community of experts to deliver the highest quality transformers

28、.The SEC AREVA Wuhan Transformers Plant is backed by AREVA T&Ds China Technology Center in product development and research.Staff from both facilities co-operate in UHVDC and AC power transmission projects for the mainland market.专业团队阿海珐强大的员工团队由经验丰富的工程师、管理人员和取得认证的技术人员组成,他们大部分都是在本地或国外经专门培训的本地人才,与阿海珐的

29、国际专家通力合作,提供最高品质的变压器产品。阿海珐输配电中国技术中心在产品研发方面为上海电气阿海珐武汉变压器厂提供强有力的技术支持,双方的工程师和专家在针对中国市场的特高压直流电和交流输电项目上紧密合作。Vapor phase ovens 烘房Crane 行车Test lab 试验室Cutting 切割Winding 绕线*Certification under The Leadership in Energy and Environmental Design(LEED)Green Building Rating System,developed by the U.S.Green Buildi

30、ng Council(USGBC)which sets the standards for environmentally sustainable construction.*根据美国能源与环境先导计划(LEED)绿色建设评分体系进行认证,该系统由美国绿色建设委员会(USGBC)制定,作为可持续环保建筑的标准。Real commitment to a greener futureAt AREVA,sustainable development is a keystone of the companys industrial strategy for achieving profitable,s

31、ocially responsible and environmentally respectful growth.As a candidate for obtaining the worlds first power transformer“green factory”certified by LEED*,SEC AREVA Wuhan Transformers Plant sets a new benchmark for environmentally-friendly factory design on the mainland,and demonstrates how a highly

32、 sophisticated manufacturing site can be configured to support sustainable development.致力打造绿色未来 可持续发展是阿海珐为了实现利润增长、承担社会责任并加强环境保护而制定的产业战略。上海电气阿海珐武汉变压器厂作为全球首家变压器“绿色工厂”正在进行最后认证*,它将为中国树立环保绿色工厂设计的新标杆,展现先进工厂对于可持续发展的支持与贡献。6Exterior lighting is powered by solar lights 户外照明使用太阳能发电7 7Free of direct carbon diox

33、ide emissions 无碳排放For the first time in an AREVA T&D manu-facturing site,there is no diesel generator or boiler.Power supply lines from a feeder substation replace the diesel generator while processed steam from a nearby power plant removes the need for a boiler.不使用柴油发电机和锅炉,在阿海珐输配电全球工厂中这是首创的。馈电分站供电线

34、路取代柴油发电机,而周边发电厂提供的生产用蒸汽取代了锅炉。Energy saving 节约能源Energy efficient lighting is used in office buildings and workshops and all exterior lights are powered by solar energy.Waste water condensed from steam is recycled to meet water heating requirements.The use of air conditioning is minimized during non-p

35、eak hours and reserved for cooling during the hottest part of the day.办公大楼和车间使用节能灯,工厂所有外部照明均使用太阳能,回收蒸汽冷凝废水以用于加热用水,优化空调系统,在非用电高峰时段储备能量用于白天降温。Water saving 节约用水A rain water collection and storage system has been designed for landscape irrigation,washing vehicles and cleaning roads.A breakthrough water-

36、free flushing system in most washrooms serves to reduce fresh water consumption and also ensures a cleaner environment.专门系统收集和储存的雨水用于绿地灌溉、道路和车辆清洗。大部分洗手间采用创新的无水冲洗系统,不仅节约净水消耗,也使环境更清洁。The factory is built upon three pillars of sustainable development:该工厂的三大可持续发展支柱包括:Contact us|联系我们No.92 Hanshi Road,Yan

37、gluo Development Zone,Wuhan,430415,ChinaTel:86(027)8966 9600Fax:86(027)8966 9666中国武汉阳逻经济开发区汉施路92号,430415电话:86(027)8966 9600传真:86(027)8966 9666About AREVA GroupWith manufacturing facilities in 43 countries and a sales network in more than 100 countries,AREVA offers customers reliable technological so

38、lutions for CO2-free power generation,and electricity transmission and distribution.We are the world leader in nuclear power and the only company to cover all industrial activities in this field.Our 75,000 employees are committed to continuous improvement on a daily basis,making sustainable developm

39、ent the focal point of the groups industrial strategy.AREVAs businesses help meet the 21st centurys greatest challenges:making energy available to all,protecting the planet,and acting responsibly towards future generations.AREVAs T&D division is a global player in the T&D sector.It designs,manufactu

40、res and supplies a complete range of equipment,systems and services for all stages in the transfer of electricity,from generators to large end-users.Shanghai ElectricShanghai Electric is one of the leading mechanical and electrical equipment manufacturing conglomerates in China.Its products include

41、power generation equipment,power transmission and distribution equipment,machine tools,elevator,heavy duty equipment,construction equipment and components,and automation devices as well.As one of the major industry participants in the global machinery and equipment industry,Shanghai Electric has est

42、ablished years of cooperation with AREVA.阿海珐集团阿海珐在全球43个国家建立了生产基地,销售网络遍布100多个国家,致力为客户提供可靠的无二氧化碳气体排放发电及输配电方案。我们作为全球核能工业的领导者,是该领域内唯一一家能够覆盖全部相关业务的企业。阿海珐遍及全球的75,000名员工坚持不懈追求持续进步,并努力实现集团可持续发展战略的核心理念。阿海珐积极面对21世纪的重大挑战,在满足不断增长的能源需求的同时,保护环境,对未来作贡献。阿海珐输配电是全球知名的输配电产品供应商,为电力输配的各个环节设计,生产和供应全方位的输配电设备,系统和服务,安全高效地把电

43、力从发电厂输配送至大型终端用户。上海电气上海电气是中国最大的机电装备类企业集团之一,产品覆盖电站设备、输配电设备、轨道交通设备、机床工具、电梯、重型机械、工程机械、机械基础件、自动化仪表等领域。上海电气作为全球装备制造业战略联盟的重要成员,与阿海珐也已合作多年。2009 EditionProducts-L1-WelcomeWuhan-71974-V1-EN/CM-AREVA-2009.AREVA,the AREVA logo and any alternative version thereof are trademarks and service marks of AREVA.All tra

44、de names or trademarks mentioned herein whether registered or not,are the property of their owners.-389191982 RCS PARIS.Our policy is one of continuous development.Accordingly the design of our products may change at any time.Whilst every effort is made to produce up to date literature,this brochure

45、 should only be regarded as a guide and is intended for information purposes only.Its contents do not constitute an offer for sale or advice on the application of any product referred to in it.We cannot be held responsible for any reliance on any decisions taken on its contents without specific advice.

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