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1、1 FL1500 塔 架 生 产 过 程 质量检验 工 艺编制：日期：审核：日期：南京江标集团有限责任公司技术部名师资料总结-精品资料欢迎下载-名师精心整理-第 1 页，共 10 页 -2 塔 架 生 产 过 程 质量检验 工 艺(The Inspection Specification for the T ower Section)工程名称Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind T urbine tower section(Top,Middle,Bottom)No:2633-0133 编号No.项目(Item)方法(Ways)标准或规范(
2、Standards&Specification)责任人(Responsible People)W H R 签字(Signature)检测数量(Inspection quantity)1 2 1 塔架钢板检验(Check the Plate)1.1 塔架钢板进厂外观尺寸检查(Visual&Dimension checking for incoming plate)目测、测量(Visual&Measurement)EN10029 和 GB1591-94 质检员 A 1 100%1.2 塔架钢板证书审核(Review the mill certificate for the plate)审核证书(R
3、eviewing)EN10204 3.1.B 质检员 A 1.2 100%1.3 钢板试样制取(Take specimens from plates)机械加工(Cutting by the machine)GB222 GB/T2795 质检员 A 1.2 1 块/炉1piece/Heat No 1.4 钢板试样试验(Test of the specimens according to the chinese standards)资格试验室(The qualification Lab)GB/1591-94 1.2 1 块/炉1piece/Heat No 1.5 钢板内部超声波检测(UT test
4、 for the inner plate)UT 检测UT test JB47302000 质检员 B 1.2 100%1.6 下料后焊缝边缘区域UT 检测UT test for the welding seam edges UT 检测UT test JB473094 质检员 B 1.2 10%名师资料总结-精品资料欢迎下载-名师精心整理-第 2 页，共 10 页 -3 塔 架 生 产 过 程 质量检验 工 艺(The Inspection Specification for the T ower Section)工程名称Project Name:FL1500 风力发电塔架制造（上,中,下）FL
5、1500 Wind T urbine tower section(Top,Middle,Bottom)No:2633-0133 编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)W H R 签字(Signature)检测数量(Inspection quantity)1 2 1.7 下料后最终外观及尺寸检测Checking the final dimension and surface 测量Measurement FL1500 钢制塔筒技术规范书下料工1 2 100%2 门框检验Inspection
6、 for the door frame 2.1 门框钢板证书审核(Reviewing the mill certificate)审核证书(Reviewing)EN10204 3.1.B 1.2 2.2 门框试样制取(Take the specimens from the door frames)标准(Door frames standards)GB222 GB/T2795 1.2 1 块/炉1 pieces/Heat No 2.3 门框试样试验(The test of the specimens)试验Test GB/1591-94 1.2 1 块/炉1pieces/Heat No 2.4 门框
7、超声波检测(UT test for the door Frame)UT 检测UT test JB473094 1.2 100%2.5 门框外观尺寸检测Visual&Dimension checking 测量Measurement FL1500 图纸1 2 100%3 法兰检验Inspection for the Flange 名师资料总结-精品资料欢迎下载-名师精心整理-第 3 页，共 10 页 -4 塔 架 生 产 过 程 质量检验 工 艺(The Inspection Specification for the T ower Section)工程名称Project Name:FL1500
8、风力发电塔架制造（上,中,下）FL1500 Wind T urbine tower section(Top,Middle,Bottom)No:2633-0133 编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)W H R 签字(Signature)检测数量(Inspection quantity)1 2 3.1 法兰证书及相关文件审核 Reviewing the mill certificate and related documents 审核证书Reviewing the documents
9、EN10204 3.1.B 1 2 100%3.2 法兰安装前UT 抽检UT test for the flange before the assembling 抽检Randomly JB473094 1.2 100%3.3 外观及尺寸检验检测visual&dimension checking 测量Measurement FL1500 图纸1.2 100%4 筒节卷制完后尺寸检测Dimension checking after rolling 测量Measurement 卷管工艺公差标准Technical process tolerance 1 2 100%5 塔段组对后尺寸检测Dimensi
10、on checking after assembling 测量Measurement 塔筒组对工艺标准Technical process tolerance 1 2 100%6 焊接检验Welding Inspection 6.1 焊丝、焊剂、焊条材质证书审核Reviewing the welding material certificate 审核证书Reviewing the certificate 材质证书Mill Certifictae 1.2 100%名师资料总结-精品资料欢迎下载-名师精心整理-第 4 页，共 10 页 -5 塔 架 生 产 过 程 质量检验 工 艺(The Insp
11、ection Specification for the T ower Section)工程名称Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind T urbine tower section(Top,Middle,Bottom)No:2633-0133 编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)W H R 签字(Signature)检测数量(Inspection quantity)1 2 6.2 焊丝、焊剂、焊条进厂检验Checking the
12、incoming welding material 1 2 随机抽检Randomly 6.3 焊工资格认可Welder Qualification 资格证审查Reviewing the Qualification 相关规范Related specification 1 2 100%6.4 WPS 及 PQR 制定Edit the WPS&PQR JB4709、JB4708 1 100%6.5 WPS 及 PQR 审核Reviewing the WPS&PQR JB4709、JB4708 1 2 100%6.6 无损检测人员资格审核 NDT operator Qualification 审核资格
13、证Reviewing the Qualification 相关规范Related specification 1 2 100%名师资料总结-精品资料欢迎下载-名师精心整理-第 5 页，共 10 页 -6 塔 架 生 产 过 程 质量检验 工 艺(The Inspection Specification for the T ower Section)工程名称Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind T urbine tower section(Top,Middle,Bottom)No:2633-0133 编号No.项目(Item)方法(Ways
14、)标准或规范(Standards&Specification)责任人(Responsible People)W H R 签字(Signature)检测数量(Inspection quantity)1 2 7 焊接时检验Inspection in the welding 7.1 焊接时相关参数检验Check the related data during welding WPS&PQR 1 2 100%7.2 焊 后 外 观 目 视 检 验Visual inspection after welding 目视Visual 1 2 100%7.3 焊后纵环缝超声波检验UT test for the
15、Longitude and Circular welding seam UT 检测UT test JB473094 1.2 100%7.4 1 个塔架焊接试样取样Take welding specimens for two tower GB222 GB/T2795 1.2 7.5 焊 接 试 样 试 验The welding specimens test 资 格 试 验 室Test Lab JB4709、JB4708 1.2 7.6 附 件 焊 后 渗 透 检 验Basket PT test after welding PT 检 测PT test JB473094 1.2 20%名师资料总结-
16、精品资料欢迎下载-名师精心整理-第 6 页，共 10 页 -7 塔 架 生 产 过 程 质量检验 工 艺(The Inspection Specification for the T ower Section)工程名称Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind T urbine tower section(Top,Middle,Bottom)No:2633-0133 编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)W H R 签字(Signatu
17、re)检测数量(Inspection quantity)1 2 7.7 7.8 筒体内外目视检验Visual inspection for the inner and outside of the shells 目视Visual FL1500 图纸1.2 100%7.9 筒体内外尺寸检验Dimension checking for the shells 测量Measurement FL1500 图纸1.2 100%7.10 附件尺寸检验Dimension checking for the basket position 测量Measurement FL1500 图纸1.2 100%8 喷漆检查
18、Painting inspection 8.1 油漆材质证书审核Reviewing the painting Certificates 审核证书Reviewing the mill certificates 相关规范Related specification 1.2 100%8.2 防腐工艺规程制定Edit the painting process documents 1 8.3 防腐工艺规程审核Reviewing the painting process documents 1.2 名师资料总结-精品资料欢迎下载-名师精心整理-第 7 页，共 10 页 -8 塔 架 生 产 过 程 质量检验
19、 工 艺(The Inspection Specification for the T ower Section)工程名称Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind T urbine tower section(Top,Middle,Bottom)No:2633-0133 编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)W H R 签字(Signature)检测数量(Inspection quantity)1 2 8.4 防腐环境条件检查Chec
20、king the painting condition 1 2 100%8.5 涂层厚度和外观检测Painting lays and surfaces checking 目视Visual FL1500 塔架涂漆防腐技术规范书1.2 100%8.6 最终外观检测Final inspection for the tower 目视Visual FL1500 塔架涂漆防腐技术规范书1.2 100%9 成品储运检测Delivery and store checking FL1500 钢制塔筒技术规范书1 2 100%10 最终文件收集审核Final documents reviewing FL1500
21、钢制塔筒技术规范书1 2 100%说明：1制造厂（Manufacturer）;2监理（supervisor）Note:R report point:The responsible people will review the related report(Including the documents,mill certificate,inspection records)the fabrication unit will bear up the quality HHold point:The manufacturer can t do next fabricate step until th
22、ey get the approval from the 监理（supervisor）agent W Witness point:监理（supervisor）agent will witness this fabrication point 1.0 INSPECTION Data sheet 名师资料总结-精品资料欢迎下载-名师精心整理-第 8 页，共 10 页 -9 1.0 检验报告项目单Additionally the report form(as attachment-1)shall be used as check list to cover all required quality
23、control check items.All the applicable check items shall be marked to show the confirmation.The copy of the report shall be attached to t he interim/final inspection report all the time.附加报告项目单（附件-1）将被应用并且应覆盖所有的质量控制要求和检验项目。2.0 NON-CONFORMANCE REPORT(NCR)2.0 不符合项报告（NCR）When inspector found any non co
24、nformity during shop inspection,he/she shall be requested to prepare NCR.(as attachment-2)Inspector shall verify the contents and sign the NCR in the space provided 当检验员在工厂检验过程中发现任何不符合项他/她将被要求准备NCR（附件-2），检验员将证明NCR 内容并在空白处签名。3.0 PUNCH ITEM LIST 3.0 遗留项目清单When all the NDT work have been completed and
25、prior to conducting the Painting&Sand Blasting work,inspector shall describe,one by one,in the form“PUNCH ITEM LIST”.(as attachment-3)Each punch item shall be solved/repaired and confirmed by inspector and the vendor prior to the painting and sand blasting,as a rule.The“Punch Item List”shall be subm
26、itted separately.当所有的NDT 工作完成并且在油漆、喷砂前，检验员应逐描述遗留项目，遗留项目清单（附件-3）遗留项目清单应独立递交。4.0 INSPECTION RELEASE CERTIFICATE(IRC)4.0 检验放行证书（IRC)When all inspections are completed no outstanding items remains including the compilation of Manufacturing Data Book(MDB),Vendor inspector shall sign the IRC(as attachment
27、-4)in the space provided.A copy of the IRC shall be sent immediately to Bureau Veritas Surveyor.so that Bureau V eritas Surveyor will give the shipping release to the vendor.Where a partial shipment is made,the inspection release certificate is issued for each shipment and inspector shall confirm th
28、e percentage(%)indicated in the certificate.当所有检验被完成没有遗留项目，包括所有应用的制造厂数据报告（MDB），制造厂检验员签署IRC（附件-4）IRC（复印件）应立即递交给监理（supervisor）检验师，以至于监理（supervisor）检验师可以给工长放行单。如果部件放行出厂，检验放行证书应分部件确认并且检验员应确认完工百分数（%）5.0 Manufacturing Data Book(MDB)5.0 制造厂数据报告MDB are key documents to obtain the Company approval for each e
29、quipment.MDB 是公司对每台设备的关键文件Therefore,the vendor is requested official MDB submit to supervisor after of the Inspection work.名师资料总结-精品资料欢迎下载-名师精心整理-第 9 页，共 10 页 -10 因此，制造厂应在检验工作后向监理（supervisor）递交正式MDB。As such case,inspector should make sure that the MDB had been reviewed by respective vendor and Burea
30、u Veritas surveyor before sending to supervisor.Vendor Inspector shall sign the MDB in the space provided,which shall be prepared by V endor.The Bureau Veritas surveyors responsibility remained until the MDB has been approved by supervisor 因此，检验员应确认MDB 在递交监理（supervisor）时，已经被工厂监理（supervisor）检验师审核过。工厂
31、检验员应在MDB 上签名确认，MDB 应用工厂准备，监理（supervisor）检验师有责任保留MDB 直到它被监理（supervisor）赞同。6.0 NUMBERRING OF REPORT 6.0 报告号(1)NON-CONFORMANCE REPORT(1)不符合项报告Non-conformance reports shall carry the report number at each issuance as follow:不符合项报告应执行如下编号NCR-XX(T urbine No.)-XXX(Section No)-001(Number)NCR-（风机号）-（塔段号）-001（报告号）Section No.001(Foundation),002(Bottom Section),003(Middle Section),004(Top Section).塔段号.001（基础段），002（底段）003（中段）004（上段）Inspector(hereinafter called V endor Inspector)Surveyor(hereinafter called Bureau V eritas Surveyor)名师资料总结-精品资料欢迎下载-名师精心整理-第 10 页，共 10 页 -