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1、-轮胎生产工艺流程-第 5 页轮胎生产工艺流程The tyres Production ProcessProcess One工序一：密炼工序Mixing Process密炼工序就是把碳黑、天然/合成橡胶、油、添加剂、促进剂等原材料混合到一起，在密炼机里进行加工，生产出“胶料”的过程。Mixing Process is to mix materials,such as Carbon Black, Natural/Synthetic Rubber, Oil, Additive, Accelerator etc. together, and processing in the Internal Mi
2、xer,then get rubber film.所有的原材料在进入密炼机以前，必须进行测试，被放行以后方可使用。密炼机每锅料的重量大约为250公斤。All the materials should be test before send into Internal Mixer,after be permited then can be used. Every pot weight is about 250 kilograms in Internal Mixer, 轮胎里每一种胶部件所使用的胶料都是特定性能的。The glue stock used in every kind of Rubbe
3、r part have specific performance .胶料的成分取决于轮胎使用性能的要求。The rubber film composition depends on the tyre performance requirement.同时，胶料成分的变化还取决于配套厂家以及市场的需求，这些需求主要来自于牵引力、驾驶性能、路面情况以及轮胎自身的要求。At the same time, the rubber film composition change also depends on the related producer and markets demand. This dem
4、and mainly comes from the traction, driving performance, road surface condition and tire own requirements所有的胶料在进入下一工序胶部件准备工序之前，都要进行测试，被放行以后方可进入下一工序。 All the rubber film should be test before going into next process, after be permited then can be used in next process.Process Two工序二：胶部件准备工序 Preparing
5、Rubber parts process胶部件准备工序包括6个主要工段section。在这个工序里，将准备好组成轮胎的所有半成品胶部件，其中有的胶部件是经过初步组装的。This process include six sections,in this process,will prepare well all the semi-finished rubber parts of tyre. Some rubber parts is being initial assembled.这6个工段分别为： The six sections is as following:Section One工段一：挤
6、出Extrusion胶料喂进挤出机头，从而挤出不同的半成品胶部件：胎面、胎侧/子口和三角胶条。 Put the rubber film into the Extruding, thus get different semi-finished rubber components: the tread, the side wall and triangle strip.Section Two工段二：压延 Rolling原材料帘线穿过压延机并且帘线的两面都挂上一层较薄的胶料，最后的成品称为“帘布”。Raw materials cord thread through the rolling machi
7、ne and both sides of cord thread can be put on a thin rubber material, and the finished product called cord fbric.原材料帘线主要有尼龙和聚酯两种Raw materials are nylon cord and polyester two kinds.Section Three工段三：胎圈成型 Molding Wheel rim 胎圈是由许多根钢丝挂胶以后缠绕而成的。Wheel rim is twined by many steel wire,which be put on rubb
8、er material.用于胎圈的这种胶料是有特殊性能的，当硫化完以后，胶料和钢丝能够紧密的贴合到一起。 Because of the rubber material have special properties, when vulcanization finished, rubber material and steel wire can close joint together.Section Four工段四：帘布裁断Cutting Flaps 在这个工序里，帘布将被裁断成适用的宽度并接好接头。In this section, the cord fbric will be cut int
9、o the applicable width and connected joint.帘布的宽度和角度的变化主要取决于轮胎的规格以及轮胎结构设计的要求。 The width and the angel change of the cord fbric, mainly depends on the tire structure design requirementsSection Five工段五：贴三角胶条Sticking triangle strip在这个工序里，挤出机挤出的三角胶条将被手工贴合到胎圈上。In this section, the Extruder extrusion trian
10、gle strip will be manual joint to the wheel rim三角胶条在轮胎的操作性能方面起着重要的作用。 The triangle strip play an important role in the tyre operation performance.Section Six工段六：带束层成型Molding Beam layer 这个工序是生产带束层的。在锭子间里，许多根钢丝通过穿线板出来，再和胶料同时穿过口型板使钢丝两面挂胶。This process is belt layer production. In the spindle, many wires
11、 through threading board out, then through the mouth tpre board to make steel wire put on rubber on both sides挂胶后带束层被裁断成规定的角度和宽度。宽度和角度大小取决于轮胎规格以及结构设计的要求。 The belt layer is cut into specified angle and width after be put on rubber. The width and the angular dimension depends on the tyre size and the
12、structure design requirement.所有的胶部件都将被运送到“轮胎成型”工序，备轮胎成型使用。 All the rubber parts will be sent to the tyre forming process, for the tyre forming use.Process Three工序三：轮胎成型工序Tyre Forming process轮胎成型工序是把所有的半成品在成型机上组装成生胎，这里的生胎是指没经过硫化。生胎经过检查后，运送到硫化工序。 Tyre Forming process is assemb all the semi-finished pr
13、oducts into tyre embryo in the molding machine.The tyre embryo is not be curing,then itll be sent to Vulcanization process after test.Process Four工序四：硫化工序Vulcanization process生胎被装到硫化机上，在模具里经过适当的时间以及适宜的条件，从而硫化成成品轮胎，这个过程大概需要20-30分钟。硫化完的轮胎即具备了成品轮胎的外观图案/字体以及胎面花纹。现在，轮胎将被送到最终检验区域了。 The tyre embryo is put
14、on vulcanizer, in the mould with appropriate time and conditions, then get finished products tires,this process will take about 20-30 mins. Then the tires have the finish products appearance, such as pattern,design and tread.Now, tyre will be sent to the final inspection area.Process Five工序五：最终检验工序F
15、inal Inspection process在这个区域里，轮胎首先要经过目视外观检查，然后是均匀性检测，均匀性检测是通过“均匀性实验机”来完成的。In this section, first,the tire should pass the visual appearance check,then it is uniformity test,it is detected by uniform experiment machine to finish the test.均匀性实验机主要测量径向力，侧向力，锥力以及波动情况的。均匀性检测完之后要做动平衡测试，动平衡测试是在“动平衡实验机”上完成的
16、。Uniform experiment machine mainly measure radial force, lateral force, cone force and the fluctuations.After the uniformity test is to do the dynamic balance test, this test is finished on the dynamic balance testing machine.最后轮胎要经过X-光检测，然后运送到成品库以备发货 Finally, tires should pass the X-ray detection,
17、then sent to the finished-parts storage for deliveryProcess Six工序六：轮胎测试Testing tyre在设计新的轮胎规格过程中，大量的轮胎测试就是必须的，这样才能确保轮胎性能达到政府以及配套厂的要求。 In the design new tire size process, a large number of tyre test is needed, thus can make sure the tire performance to meet government and the related producer require
18、ments当轮胎被正式投入生产之后，我们仍将继续做轮胎测试来监控轮胎的质量，这些测试与放行新胎时所做的测试是相同的。When the tire is put on production, we still continue to do the test to monitor tire quality, the test is same as the test when release the new tire.用于测试轮胎的机器是“里程实验”，通常做的实验有高速实验和耐久实验。 The machine is mileage experiment used for testing the tire,usually the experiment is high-speed experiment and durable experiment.