02-漆包线检验标准(QA).doc

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1、*.东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第1页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.171.漆包线材料检验规划：检验项目检验数量检验方式使用设备治工具缺点分类备 注CRMAMI外 观1.线轴破损(不能绕线)抽样样本数目视检查/2.线轴破损,可以绕线抽样样本数目视检查/线径1.0(含)以上3.线轴毛边抽样样本数目视检查/4.多余线头抽样样本数目视检查/5.漆膜黑斑抽样样本数目视检查/6.漆膜刮伤 抽样样本数目视检查/7.漆膜龟裂抽样样

2、本数目视检查/8.漆膜颜色抽样样本数目视检查/9.排线絮乱,影响绕线抽样样本数目视检查/尺寸1.完成外径抽样样本数实际量测千分尺2.6.62.导体直径抽样样本数实际量测千分尺2.6.63.皮膜厚度抽样样本数实际量测千分尺2.6.6特性1.破坏电压样本数仪表测试耐压机2.2.22.直焊性试验样本数实际试验锡炉 温度计马表2.33.卷绕试验样本数实际试验钢棒 放大镜2.44.针孔试验 样本数实际试验直流电源 酚酞 酒精食盐 水 容器2.55.直流电阻样本数实际量测微欧姆计/LCR /LCZ2.6包装检查1.外包装破损,有致物料受损之处 抽样样本数目视检查/2.标志正确、清楚抽样样本数目视检查/其它

3、供应商出货检验报表每批1份目视检查/材质证明三个月附1次目视检查/环境物质测试报告1年1次目视检查/保证函每批1份目视检查/东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第2页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.172.检验标准说明：2.1IQC对漆包线进行检验时,其抽样标准定订如下:2.1.1 漆包线是供货商以连续生产之方式及一次性配料生产同一批之材料;2.1.2依此物料之特性,故订出抽验标准及判定依据如下(所谓的抽样轴数,是指抽取试验样

4、品之载体,而非指试验品数);抽样表:受检批重量(Kg)抽样轴数次要缺点允收/拒收04510/14517520/117535030/135055040/1550145051/21450300061/23000400081/240007000102/3700010000122/310000以上132/3注: 上表中O/1表示次要缺点之允收/拒收。2.2漆包线耐压试验：2.2.1漆包线均要做耐压试验;三层绝缘线依照第一种进行耐压试验。2.2.2圆形漆包线试验条件及规格(漏电流: 0.5mA 时间1S):（转下页）注: a. 直径在0.100mm及以下的用圆棒法试验;直径在0.100mm以上,2.50

5、0mm及以下的用扭绞法试验;直径在2.500mm以上的用铝箔法试验;b. 介于相邻直径间的中间规格导线,取较大直径相应的破坏电压值;c. 圆棒法: 取试样12cm,单层、紧密、均匀地卷绕30圈于直径为1.0mm的钢棒上,电压施于漆膜与钢棒之间;d. 扭绞法: 取试样12cm(线头镀锡),弯折并缠绕扭合成一股(线径与扭合次数如下表),电压施于漆膜与导体之间:线径(mm)0.1200.1800.2900.4100.7101.2002.500扭合次数302420161296注: 介于相邻直径间的中央规格导线,取较大规格直径相应的扭合次数。e. 金属箔法: 参照2.2.3之a、b,电压施于金属箔电极与

6、导体之间(其中0种,1种,2种为国家标准,3种以JIS为依据订定)。东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第3页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.17导体直径mm破坏电压(VAC)0种1种2种0.0181100.0202501200.0222751300.0253001500.0283251700.0323751900.0364252250.0404752500.0455502750.0506003000.0566503250.0

7、637003750.0717004250.08012008504250.09013009005000.10014009505000.1123900270013000.1254100280015000.1404200300016000.1604400320017000.1804700330017000.2005100350018000.2245200370019000.2505500390021000.2805800400022000.3156100410022000.3556400430023000.4006600440023000.4506800440023000.5007000460024

8、000.5607100460025000.6307100480026000.7107200480026000.8007400490026000.9007600500027001.0002.5007600500027002.500380025001300圆形漆包线试验条件及规格(漏电流: 0.5mA 时间1S)东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第4页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.172.2.3方形漆包线试验方法(金属箔电极法

9、)及规格:a. 取6mm宽的薄金属箔置于13mm宽的粘胶带中央,并将此种胶带剪成74mm长的小段作为电极;b. 取4个此种电极,金属箔朝向,导线绝缘层紧密平贴于间距51mm的方形导线棱角处,胶带至少包覆漆包线一圈半;c. 测试电路之漏电流为0.5mA,电压分别顺次施于各电极与导体间;d. 测试电压从O开始以500(20%)VAC/1SEC的速率均匀增加至漆包线被击穿,最小击穿电压如下:Film Coating4个电极中3个第4个电极NEMAGBJISHeavyQuadruple12211000VAC2000VAC750VAC1500VACe. 若在正常的实验室条件下,高压试验失败,重新取线,使

10、线不受任何外力及弯曲,在603烘干201分钟,冷却至室温,再按照前面的程序,做高压测试。2.3 漆包线直焊性试验:2.3.1 漆包线(PEW除外)直接焊锡性能之检查;2.3.2 锡炉温度: 38010;2.3.3 焊锡时间: 2秒;2.3.4 漆包线须完全沾上锡且光亮均匀。2.4 漆包线卷绕试验:2.4.1 限线径0.370mm及以上,1.600mm及以下之圆形漆包线施行;2.4.2 取样长度50cm;2.4.3 钢棒直径为:漆包线直径为 0.37mm1.0mm用1.0mm钢棒，漆包线直径为1.01mm1.6mm用2.0mm钢棒。2.4.4 紧密卷绕单层10匝;2.4.5 用10倍放大镜观察,

11、漆膜不得开裂。2.5 针孔试验:2.5.1 漆包线需做针孔试验;2.5.2 试验溶液: 成份重量比为酚酞:酒精:盐:水=1:32.3:24:12000;2.5.3 试验条件: 12VDC,溶液接正极,试样接负极1minute;东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第5页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.172.5.4 试验规格:线径d取样长度浸入溶液长度有效长度内的针孔数MAX(mm)(m)(m)1种2种0.018d0.0631.

12、51580.0630.50065582.6漆包线直流电阻及尺寸之规格:2.6.1 标称铜线取6m长之漆包线, AWG铜线取305mm长之漆包线测其DCR不得超过下表规格的最大值;2.6.2 介于二种规格间的漆包线,其DCR当然地在二种规格的DCR间;2.6.3 除PEW外,其它材质漆包线规格同UEW规格;PEW之线种用脱漆剂脱漆膜,其它线种用酒精灯烧灼的方式脱漆膜;2.6.4 介于二种规格间的尺寸构造,其完成外径的最小皮膜必须达到大规格的皮膜要求,其导体的误差必须为小规格的误差值,其最大完成外径介于二种规格的完成外径之间;2.6.5 当漆包线之规格超出现有的尺寸构造时,其导体误差为其导体规格的

13、1/100,漆膜厚度不小于现有最大规格皮膜,那么它的完成外径即为最大导体值加皮膜厚度。如: IUEW1.60它的导体误差为0.016mm,皮膜为0.028mm MIN,完成外径为1.662mm MAX;2.6.6 漆包线构造规格:（转下页）东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第6页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.171UEW漆包线规格:DimensionsMaximumMaximumConductorMinimalMaximu

14、mconductorConductorDiameterTolerancefilmoverallresistanceresistancethicknessdiameter/km/6mmmmmmmmm(20)(20)0.070.0060.0080.1085,010.6730.0640.080.0060.0080.1183,789.5422.7370.090.0060.0090.1302,966.0217.7960.100.0080.0090.1402,64715.8820.110.0080.0090.1502,15312.9180.120.0080.0100.1621,78610.7160.130

15、.0080.0100.1721,5059.0300.140.0080.0100.1821,2867.7160.150.0080.0100.1921,1116.6660.160.0080.0110.204969.55.8170.170.0080.0110.214853.55.1210.180.0080.0120.226757.24.54320.190.0080.0120.236676.24.05720.200.0080.0120.246607.63.64560.210.0080.0120.256549.03.2940.220.0080.0120.266498.42.99040.230.0080.

16、0130.278454.52.7270.240.0080.0130.288416.22.49720.250.0080.0130.298382.52.2950.260.010.0130.310358.42.15040.270.010.0130.320331.41.98840.280.010.0130.330307.31.84380.290.010.0130.340285.71.71420.300.010.0140.352262.91.57740.320.010.0140.372230.01.3800.340.010.0140.392202.621.21580.350.010.0140.40219

17、1.21.14720.370.010.0140.424170.61.02360.400.010.0150.456141.30.87180.450.010.0160.508114.20.68520.500.010.0170.56091.430.548580.550.020.0170.62078.150.46890.600.020.0170.67261.260.39156东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第7页 共17页标 题IQC检验标准细则02漆包线 生效日期2

18、007.12.171UEW漆包线规格(续):DimensionsMaximumMaximumConductorMinimalMaximumconductorConductorDiameterTolerancefilmoverallresistanceresistancethicknessdiameter/km/6mmmmmmmmm(20)(20)0.650.020.0180.72451.310.331860.700.020.0190.77647.470.284820.750.020.0200.83041.190.247140.800.020.0210.88236.080.216480.850.

19、020.0220.93431.870.191220.900.020.0230.98628.350.17010.950.020.0241.03821.380.152281.000.030.0251.10223.330.139981.100.030.0261.20419.170.115021.200.030.0261.30416.040.096241.300.030.0271.40813.610.081661.400.030.0271.50811.700.07021.500.030.0281.61210.160.06096东莞立亚达电子有限公司Dong Guan Readore Electroni

20、cs Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第8页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.172 UEW漆包線規格:DimensionsMaximumMaximumConductorMinimalMaximumconductorConductorDiameterTolerancefilmoverallresistanceresistancethicknessdiameter/km/6mmmmmmmmm(20)(20)0.050.0020.0040.06910,24061.440.060.0030.0040.0816,

21、96641.7960.070.0030.0040.0914,99029.940.080.0030.0050.1033,77822.6680.090.0030.0050.1132,95917.7540.100.0030.0050.1252,38114.2860.110.0030.0050.1351,95711.7420120.0030.0060.1471,6369.8160.130.0030.0060.1571,3898.3340.140.0030.0060.1671,1937.1580.150.0030.0060.1771,0376.2220.160.0030.0070.189908.85.4

22、5280.170.0030.0070.199803.24.81920.180.0030.0080.211715.04.2900.190.0030.0080.221640.63.84360.200.0030.0080.231577.23.46320.210.0030.0080.241522.83.13680.220.0040.0080.252480.12.88060.230.0040.0090.264438.62.63160.240.0040.0090.274402.22.41320.250.0040.0090.284370.22.22120.260.0040.0090.294341.82.05

23、080.270.0040.0090.304316.61.89960.280.0040.0090.314294.11.76460.290.0040.0090.324273.91.64340.300.0050.0100.337254.01.5240.320.0050.0100.357222.81.33680.340.0050.0100.377196.791.18070.350.0050.0100.387185.71.11420.370.0050.0100.407165.90.99540.400.0050.0110.439141.70.85020.450.0060.0110.490112.10.67

24、260.500.0060.0120.54289.950.5397东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第9页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.172 UEW漆包线规格（续）:DimensionsMaximumMaximumConductorMinimalMaximumconductorConductorDiameterTolerancefilmoverallresistanceresistancethicknessdiameter

25、/km/6mmmmmmmmm(20)(20)0.550.0060.0120.59278.150.445080.600.0080.0120.64462.640.375840.650.0080.0120.69453.260.319560.700.0080.0130.74645.840.275040.750.0080.0140.79839.870.239220.800.0100.0150.85231.170.211020.850.0100.0150.90431.110.186660.900.0100.0160.95627.710.166260.950.0100.0171.00824.840.1490

26、41.000.0120.0171.06222.490.134941.100.0120.0181.16418.540.111241.200.0120.0191.26411.550.0933东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第10页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.17 2UEW漆包线规格(续):DimensionsMaximumMaximumConductorMinimalMaximumconductorconductorAWG

27、DiameterfilmoverallresistanceresistanceMinimalStandardsMaximumthicknessdiameter/1000ft/305mmSIZEmmmmmmmmmm(20)(20)440.0480.0510.0530.00150.06128732.8730430.0530.0560.0580.00250.06623522.3520420.0610.0640.0660.00250.07618011.8010410.0690.0710.0740.00250.08414231.4230400.0760.0790.0810.00250.09411521.

28、1520390.0860.0890.0910.00250.104897.100.8971380.0990.1020.1040.00400.119681.900.6819370.1120.1140.1170.00400.132535.700.5357360.1240.1270.1300.00500.147431.900.4319350.1400.1420.1450.00500.163342.800.3428340.1570.1600.1630.00650.183269.800.2698330.1780.1800.1830.00650.206211.700.2117320.2010.2030.20

29、60.00750.231166.200.1662310.2240.2260.2290.00750.254133.900.1339300.2510.2540.2560.00900.284105.800.1058290.2840.2870.2900.00900.32082.680.0827280.3180.3200.3230.01000.35666.370.0664270.3580.3610.3630.01000.39652.170.0522260.3990.4040.4060.01150.43942.070.0421250.4500.4550.4570.01150.49333.100.03312

30、40.5050.5110.5130.01250.55126.190.0262230.5690.5740.5770.01250.61720.670.0207220.6350.6430.6450.01400.68616.590.0166210.7160.7240.7260.01400.77013.040.0130200.8050.8130.8180.01500.86110.320.0103190.9020.9120.9170.01500.9638.2290.0082东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号

31、QA -J- 01 A版本A 页码第11页 共17页标 题IQC检验标准细则02漆包线 生效日期2007.12.171 PEW漆包线规格:DimensionsMaximumMaximumConductorMinimalMaximumconductorConductorDiameterTolerancefilmoverallresistanceresistancethicknessdiameter/km/6mmmmmmmmm(20)(20)0.10+0.0080.0090.1402,64715.8820.11+0.0080.0090.1502,15312.9180.12+0.0080.0100.

32、1621,78610.7160.13+0.0080.0100.1721,5059.0300.14+0.0080.0100.1821,2867.7160.15+0.0080.0100.1921,1116.6660.16+0.0080.0110.204969.55.8170.17+0.0080.0110.214853.55.1210.18+0.0080.0120.226757.24.54320.19+0.0080.0120.236676.24.05720.20+0.0080.0120.246607.63.64560.21+0.0080.0120.256549.03.2940.22+0.0080.0

33、120.266498.42.99040.23+0.0080.0130.278454.52.7270.24+0.0080.0130.288416.22.49720.25+0.0080.0130.298382.52.2950.26+0.010.0130.310358.42.15040.27+0.010.0130.320331.41.98840.28+0.010.0130.330307.31.84380.29+0.010.0130.340285.71.71420.30+0.010.0140.352262.91.57740.32+0.010.0140.372230.01.3800.34+0.010.0

34、140.392202.621.21580.35+0.010.0140.402191.21.14720.37+0.010.0140.424170.61.02360.40+0.010.0150.456141.30.87180.45+0.010.0160.508114.20.68520.50+0.010.0170.56091.430.548580.55+0.020.0170.62078.150.46890.60+0.020.0170.67261.260.391560.65+0.020.0180.72451.310.331860.70+0.020.0190.77647.470.284820.75+0.020.0200.83041.190.247140.80+0.020.0210.88236.080.216480.85+0.020.0220.93431.870.191220.90+0.020.0230.98628.350.1701东莞立亚达电子有限公司Dong Guan Readore Electronics Co,LtdISO 9000 三 阶 文 件文件编号QA -J- 01 A版本A 页码第12页 共17页