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1、柱塞泵安装注意事项柱塞泵安装注意事项油箱內不良的吸油管裝置油箱內不良的吸油管裝置Bad suction line in tank最少有最少有1.5倍油管直徑的距離倍油管直徑的距離at least 1.5 pipe i.d.minimal distance隔板必須安裝隔板必須安裝baffle absolutelynecessary吸油區內油液不可急速流動calm oil in suction chamber紊流區turbulent zone長而平放的吸油管長而平放的吸油管long horizontal suction line平切口的油管平切口的油管straight cut of pipe產生氣
2、泡產生氣泡creationof air pocketAllg. 090.9 VST1/VST6 06.AAPsuction油箱內不良的吸油箱裝置油箱內不良的吸油箱裝置Bad suction line in tankPsuction吸油區內油液不可急速流動calm oil in suction chamber紊流區turbulent zoneAllg. 090.10 VST1/VST6 09.AA必須安裝隔板必須安裝隔板baffle absolutelynecessary最少有最少有1.5倍油管直徑的距離倍油管直徑的距離at least 1.5 pipe i.d.minimal distance
3、回油管及吸油管不良的設計回油管及吸油管不良的設計Bad piping of return line and suction line例一、只接在油箱壁例一、只接在油箱壁case 1 onlygrommet例二、油管太短例二、油管太短case 2 pipetoo short例三、太接近吸油管口例三、太接近吸油管口case 3 too close to the suction inlet 液位液位oil level液位變化液位變化swinging level注意！回油管必須經常低於最底液位注意！回油管必須經常低於最底液位ATTENTION!Return line must always end u
4、nder the minimum oil levelAllg. 090.11 VST1/VST6 06.AA氣泡引起的危險氣泡引起的危險Danger caused by the creation of air pockets油泵油泵pump產生氣泡的位置產生氣泡的位置danger caused by the creation of air pockets油箱油箱tank托架托架drip-tray避免過長而平放的吸油管避免過長而平放的吸油管avoid long horizontal suction lineAllg. 090.12 VST1/VST6 06.AA噪音來源噪音來源Source of
5、 NoiseAllg. 090.1 VST1/VST6 06.AA吸油腔吸油腔Suction Stroke柱塞柱塞Shaft of Piston吸入流向吸入流向Suction Flow防止紊流產生防止紊流產生Prevention of turbulent flow噪音來源噪音來源Source of NoiseAllg. 090.2 VST1/VST6 06.AA吸油腔吸油腔Suction Stroke柱塞柱塞Shaft of Piston吸入流向吸入流向Suction Flow防止紊流產生防止紊流產生Prevention of turbulent flow噪音來源噪音來源Source of N
6、oiseAllg. 090.3 VST1/VST6 06.AA吸油腔吸油腔Suction Stroke柱塞柱塞Shaft of Piston吸入流向吸入流向Suction Flow接面必須清潔及完好接面必須清潔及完好Port connection must be clean and not damaged噪音來源噪音來源Source of NoiseAllg. 090.4 VST1/VST6 06.AA吸油腔吸油腔Suction Stroke柱塞柱塞Shaft of Piston吸入流向吸入流向Suction Flow漏裝密封圈漏裝密封圈Forget O-Ring油泵浸在油液中油泵浸在油液中O
7、il immersed必須使用吸油及回油管隔板必須使用吸油及回油管隔板baffle儘可能將距離增加儘可能將距離增加keep distance as wide as possibleAllg. 090.13 VST1/VST6 09.AAeven under oil level always use suction-and return line建議裝置建議裝置 recommendation穩固的底架穩固的底架Stiff frame for power units使用使用L或或U型鋼材以增加穩固性型鋼材以增加穩固性L- or U-beams for frame stiffness動力單元的最佳設
8、計：適用於小型動力單元動力單元的最佳設計：適用於小型動力單元optimal design for all power units: for small power units possible安裝底架安裝底架mounting baseAllg. 090.14 VST1/VST6 06.AA重心不平衡重心不平衡“Slightly out of balance”負載力負載力force of load壓力壓力force of pressureGMGP1GP2底架底架 base frameAllg. 090.15 VST1/VST6 06.AA穩固的底架承托穩固的底架承托Nostalgy stiff
9、frame for power unitsS使用足夠重量的墊軌使用足夠重量的墊軌Use heavy base rail (5dB(A) less把負載平均分佈在避震腳上把負載平均分佈在避震腳上Damping elements are optimally arranged with even load distributionAllg. 090.16 VST1/VST6 09.AA調試的注意事項調試的注意事項Important commissioning instructionsAllg. 090.17/VST6 01.AA必須預先注油必須預先注油安裝前調整連接器，不可用力強行安裝，並需保持足夠
10、的間隙安裝前調整連接器，不可用力強行安裝，並需保持足夠的間隙不可用手槌敲打連接器不可用手槌敲打連接器檢查馬達轉向檢查馬達轉向注意注意 - 重要安裝事項重要安裝事項建議的吸油設置建議的吸油設置Recommended Suction InstallationAllg. 090.5 VST1/VST6 06.AA吸油腔吸油腔Suction Stroke柱塞柱塞Shaft of Piston吸入流向吸入流向Suction Flow層流層流Laminar flow吸油喉管的設計吸油喉管的設計Design of suction line ports兩個喉碼為兩個喉碼為90分隔開分隔開2 hose clam
11、ps 90offset尖角會損壞軟管尖角會損壞軟管sharp chamter can damage hose型成氣泡型成氣泡creation of air pocket有利流向的最佳設計有利流向的最佳設計optimised design for every flow圓角圓角round chamterAllg. 090.6 VST1/VST6 06.AA吸油管的安裝吸油管的安裝Mounting of a suction line氣谷氣谷longitudinal airgap使用兩個喉碼時必須分開安裝使用兩個喉碼時必須分開安裝When using two hose clamps, mounting
12、 needs to be offset安裝一對喉碼須以安裝一對喉碼須以90分隔開分隔開Hose clamps have to be assembled with a set of 90Allg. 090.7 VST1/VST6 09.AASecondary measurePipesArrange branchings at main lines erodynamically? attach pipe clamps as briefly as possible close behind elbows or T -pieces? Weld pipe clamps only at nodal poi
13、nts ? Use pipe clamps with rubber liningsMotorDampingElementsRubberGerb-Element“Secondary measure 较小机型使用Secondary measureElastic power unit mountingSecondary measureElastic pipe fittings for suction linesavoides spannings of the pump housing Elastic pipe fittings for pressure linesSmaller introducti
14、on of oscillations on mounting plates or tank wallsSchottverschraubungHydraulic pump installation tips大面积表面对噪声起放大作用在机身表面加装泡沫塑料板对噪声起漫射与衰弱作用，可有效降低噪声强度。從油箱表面觀察油液的狀態從油箱表面觀察油液的狀態Pictures of the condition, looking at the tank surface保持油液表面沒有氣泡保持油液表面沒有氣泡keep surface bubble free油液表面帶有金色閃光油液表面帶有金色閃光(在強光下可望透在強光下可望透)聲量會提高聲量會提高oil surface shining like gold glitter (only visible, using strong halogen light) increase noise level最佳狀態最佳狀態Optimal conditionAllg. 090.8 VST1/VST6 09.AA