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1、瓦楞纸箱的全部资料,配图说明!WHATISTHECORRUGATED?Corrugatedfiberboardorcombinedboardhastwomaincomponents:theliner(面纸andthemedium(芯纸).Botharemadeofaspecialkindofheavypapercalledcontainerboard(箱板纸).Linerboard(瓦楞纸箱外层的高强箱板纸)istheflatfacingthatadherestothemedium.Themediumisthewavy,flutedpaper(楞纸)inbetweentheliners.COM
2、MONBOARDSTYLES常用纸板的种类SingleFace:Onemediumisgluedtooneflatsheetoflinerboard.单面纸板:一层芯纸粘接在一层平面箱板纸上。SingleWall:Themediumisbetweentwosheetsoflinerboard.AlsoknownasDoubleFace.单瓦楞纸板:芯纸粘在二层箱板纸之间,也被称为双层纸板。DoubleWall:Threesheetsoflinerboardwithtwomediumsinbetween.双瓦楞纸板:二层芯纸夹在三层面纸之间。在中国又被称为五层瓦楞纸板TripleWall:Fou
3、rsheetsoflinerboardwiththreemediumsinbetween.三瓦楞纸板:三层芯纸夹在四层面纸之间。在中国又被称为7层瓦楞纸板Flutes楞形Architectshaveknownforthousandsofyearsthatanarch拱withthepropercurve曲线isthestrongestwaytospanagivenspace跨越一个给定的空间.Theinventorsofcorrugatedfiberboardappliedthissameprincipletopaperwhentheyputarchesinthecorrugatedmediu
4、m瓦楞芯纸.Thesearchesareknownasflutes楞andwhenanchoredtothelinerboardwithadhesive,theyresistbendingandpressurefromalldirections.Whenapieceofcombinedboardisplacedonitsend,thearchesformrigidcolumns,capableofsupportingagreatdealofweight.Whenpressureisappliedtothesideoftheboard,thespaceinbetweentheflutesacts
5、asacushion垫子toprotectthecontainerscontents.Theflutesalsoserveasaninsulator(绝缘体,绝热器,保温层,providingsomeproductprotectionfromsuddentemperaturechanges.Atthesametime,theverticallinerboardprovidesevenmorestrengthandprotectstheflutesfromdamage.Flutescomeinseveralstandardshapesorfluteprofiles(A,B,C,E,F,etc.)
6、.A-fluteA楞wasthefirsttobedeveloped.B-flutewasthenextandismuchsmallerthanA-flute.C-flutefollowedandisbetweenAandBinsize.Itisalsothemostcommonlargefluteprofile.E-fluteissmallerthanBandF-fluteissmalleryet.Duetovariancesinflutesizesbetweenmanufacturers,FBAnolongerpublishesfluteguidelines.Inadditiontothe
7、sefivemostcommonprofiles,newfluteprofilesbothlargerandsmallerthanthoselistedherearebeingcreatedformorespecializedboards.Generally,largerfluteprofilesdelivergreaterverticalcompressionstrength垂直压力andcushioning,whilesmallerprofilesprovidebetterresistancetoprocessandprintingcrush.Differentfluteprofilesc
8、anbecombinedinonepieceofcombinedboard.Forinstance,inatriplewallboard,onelayerofmediummightbeA-flutewhiletheothertwolayersmightbeC-flute.Mixingfluteprofilesinthiswayallowsdesignerstomanipulatethecompressionstrength,cushioningstrength减震强度、缓冲强度andtotalthicknessofthecombinedboard.CorrugatedBasicsWhatisC
9、orrugated?Corrugatedboxesareeasytorecognize.Corrugatedismadeofpaperandhasanarchedlayer,calledfluting,betweensmoothsheets,calledliner.Thecorrugatedmostcommonlyusedtomakeboxeshasonelayerofflutingbetweentwosmoothsheets.Buttherearemanytypesofcorrugatedavailable,eachwithdifferentflutesizesandthicknesses厚
10、度.Corrugatedisanextremelydurable,versatile,economicalandlightweightmaterialusedforcustom-manufacturedshippingcontainers运输容器,packagingandpoint-of-purchasedisplays销售展示包装,即所谓POP展示包装,inadditiontonumerousnon-traditionalapplicationsrangingfrompallets货盘、托盘tochildrenstoystofurniture.WhyCorrugated?Corrugated
11、.Itsnotjustabrownbox.Corrugatedisacomplete,high-performancematerialdesign,manufacturinganddeliverysystem.Corrugatedisthepreferredpackagingmaterialbecauseitis:1.Durable2.Versatile3.Lightweight4.EnvironmentallyFriendly5.High-Tech6.Customizable7.Protective8.GraphicallyAppealing9.Cost-EffectiveIfitsnotj
12、ustacardboardbox,whatisit?AHigh-TechEngineeredMaterial.Whatmaycomeasabigsurprisetomanyisthattheever-presentcorrugatedcardboardboxishigh-tech:1.OngoingR&D研发programscontinuouslyimprovesuchcharacteristicsasstrength-to-weightratios强度与重度的比率,printability,moisturebarriers潮气阻隔andrecyclability.2.Corrugatedco
13、mponents,designsandendproductsaremanufacturedonsophisticated,automaticequipmentthatreducescostsandensuresconsistentperformance.3.Thevastmajorityofcorrugatedproductsaredesignedandprototypedwithadvanced,computer-aideddesignCADandmanufacturingsystems,providingcustomerswiththebestandmostcost-effectiveso
14、lutionstotheirpackagingchallenges.InfinitelyCustomizable.Corrugatedoffersthousandsofpossiblecombinationsofboardtypes,flutesizes(caliper),basisweight,adhesives,treatmentandcoatings,includingflameretardantandstaticcontrolprotection.Corrugatedistheonlyrigidshippingcontainerandpackagingmediumthatcanbecu
15、tandfoldedintoaninfinitevarietyofshapesandsizesanddirect-printedwithhigh-resolutioncolorgraphics(includinglithography,flexographyandsilkscreening).Andcorrugatedisnotjustfordisplaysandboxes.Otherusesincludelow-cost,one-wayrecyclablepallets,retailbulkbins,andlightweightcastlesthatchildrencanbuildthems
16、elves.Therearehundredsofbasicdesignsandthousandsofadaptations,eachchosenonthebasisofprovenexperienceandtheproposeduseoftheproduct.Corrugatedisroutinelycustom-designedtofitspecificproductprotection,shelfspaceandshippingdensityrequirements(includinginnerpackagingthatpreventsshifting).TenaciouslyProtec
17、tive.Corrugatedcombinesstructuralrigiditywithsuperiorcushioningqualities.Containers,packagesandpalletsnestproductsinanoptimallyprotectiveenvironment,soevenheavyorfragilecontentsarriveundamaged.Corrugatedoffersexcellenttear,tensileandburststrengthtowithstandshippingpressures.Itresistsimpact,dropandvi
18、brationdamagewhileofferinguniformstackingandweightdistributionsotheloadstaysput,regardlessoftheformoftransportation.Corrugatedcanbedesignedtocontainflowable,granularorloosebulkproductsandevenhazardousmaterials.Itisalsousedtoshipliquidsandfreshfoods,withtheadditionofremovableplasticorwaxedlinerswhich
19、serveasmoisturebarriers.Allthisfromamaterialthatislightweight,low-costandrecyclable.GraphicallyAppealing.Corrugatedcontainersandpackagingaremobilebillboardsthatcreateproductimagewherevertheytravel.Corrugateddisplaysareeye-catchingmodularunitsthatcanbesetupquicklyandrecycledattheendofapromotion.Corru
20、gatedisaveryflexiblemediumthataccommodatesawiderangeofprintingoptionstosupporttheend-userequirement:1.Offsetlithographyandrotogravure(high-volume).2.Flexographyorletterpress(shorterruns)3.Silkscreening(displays)4.Corrugatedcanbedirectprintedinplantormanufacturedwithhigh-endprocesscolorgraphics.Preem
21、inentlyCost-Effective.Oneoftheleastexpensivecontainerseverdeveloped,theoverallcostofcorrugatedshippingcontainersisusuallybetweenonepercentandfourpercentofthevalueofthegoodstheycarry.Thecostoflaborandtoolsrequiredtoproduce,fill,andmovethecontainerislow.Thecostofshippingislow,duetolowerweightsandhighe
22、rfilldensitiesthanalternativepackaging.Thetrendtowardlightweightingwillcontinuetodrivedownshippingcosts.Lowrawmaterialcostsandmassproductionofcorrugatedcontainersmakesthemparticularlycost-efficient.Theultimatecontributiontocostreductioniswhencorrugatedisusedasanall-in-oneshipping,storage,advertising
23、anddisplaymedium-agrowingtrendbothinwarehouseandotherretailstores.EnvironmentallyResponsible.Corrugated,madefromanaturalrenewableresource,hasagreatenvironmentalrecord.Corrugatedisfrequentlymanufacturedusinghighpercentagesofsecondaryfiber(includingoldcorrugatedcontainers,kraft,oldnewspapersandevenstr
24、aw),therebydivertingthesematerialsfromthemunicipalsolidwastestream.In2004,morethan24milliontonsofcorrugatedwererecoveredandrecycledintheU.S.-thats73percentofallcontainerboardproducedinthesameyear.Corrugatedhasthebestrecyclingrateofanypackagingmaterialusedtoday.Inaddition,theuseofcorrugatedconstructi
25、onswithhigh-performancelinerboardhasledtoasignificantoverallreductioninbasisweightandasignificantsourcereductionofrawmaterials.Water-basedinksarenowusedalmostexclusivelyforprintinggraphicsoncorrugatedcontainers,avoidingtheuseoflead-basedinksandsolventswhichpollutetheairandthewaterusedtowashdownprint
26、ingequipmentbetweencolorchanges.BoxDimensionsDimensionsaregiveninthesequenceoflength,widthanddepth.Internationally,thewordslength,breadthandheightmaybeusedtoexpressthesedimensions.Thedimensionsofaboxaredescribedbasedontheopeningofanassembledbox,whichcanbelocatedonthetoportheside,dependingonhowitisto
27、befilled.Theopeningofaboxisarectangle;thatis,ithastwosetsofparallelsides.Thelongerofthetwosidesisconsidereditslength,theshorterofthetwosidesisconsidereditswidth.Thesideperpendiculartolengthandwidthisconsideredthedepthofthebox.Dimensionscanbespecifiedforeithertheinsideortheoutsideofthebox.Accurateinsidedimensionsmustbedeterminedtoensuretheproperfitfortheproductbeingshippedorstored.Atthesametime,palletizinganddistributingtheboxesdependsontheoutsidedimensions.Theboxmanufacturershouldbeinformedastowhichdimensionismostimportanttothecustomer.