焊接过程welding.doc

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1、【精品文档】如有侵权,请联系网站删除,仅供学习与交流焊接过程welding.精品文档.熔接fusion welding压接pressure welding 焊接过程welding process 焊接技术welding technique 焊接工艺welding technology/procedure 焊接操作welding operation 焊接顺序welding sequence 焊接方向direction of welding 焊接位置welding position 熔敷顺序build-up sequence deposition sequence 焊缝倾角weld slope/i

2、nclination of weld axis 焊缝转角weld rotation/angle of rotation 平焊位置flat position of welding横焊位置horizontal position of welding立焊位置vertical position of welding仰焊位置overhead position of welding平焊downhand welding/flat position welding横焊horizontal position welding立焊vertical position welding仰焊overhead positio

3、n welding 全位置焊all position welding:熔焊时,焊件接逢所处空间位置包括平焊、横焊、仰焊等位置所进行的焊接。如水平固定管所进行的环缝焊接向下立焊vertical down welding/downward welding in the vertical position向上立焊vertical up welding/upward welding in the vertical position倾斜焊inclined position welding上坡焊upward welding in the inclined position下坡焊downward weldi

4、ng in the inclined position对接焊butt welding角焊fillet welding搭接焊lap welding船形焊fillet welding in the downhand position/fillet welding in the flat position平角焊horizontal fillet welding立角焊fillet welding in the vertical position仰角焊fillet welding in the overhead position坡口焊groove welding I形坡口对接焊square butt w

5、elding喇叭形坡口焊 flare groove welding卷边焊flanged edge welding纵缝焊接welding of longitudinal seam横缝焊接welding of transverse seam环缝焊接girth welding/ circumferential螺旋缝焊接welding of spiral seam/welding of helical seam环缝对接焊butt welding of circumferential seam定位焊tack welding单面焊welding by one side双面焊welding by both

6、sides单道焊single pass welding/single run welding多道焊multi-pass welding单层焊single layer welding多层焊multi-layer welding分段多层焊block sequence/ block welding分层多道焊multi-layer and multi-pass welding连续焊continuous welding断续焊intermittent welding打底焊backing weld封底焊back sealing weld盖面焊cosmetic welding深熔焊deep penetrati

7、on welding摆动焊welding with weaving/weave bead welding前倾焊 foreward welding (英国)/ forehand welding (美国)后倾焊 backward welding(英国)/ backhand welding(美国)分段退焊backstep welding跳焊skip welding对称焊balanced welding/ balanced welding sequence左焊法leftward welding forehand welding右焊法rightward welding/backhand welding挑

8、弧焊whipping method自动焊automatic welding手工焊manual welding/hand welding车间焊接shop welding工地焊接site welding(英国)/ field welding (美国)拘束焊接restraint welding堆焊surfacing/building up/overlaying隔离层堆焊buttering端部周边焊boxing/end return返修焊rewelding补焊repair welding塞焊plug welding槽焊slot welding衬垫焊welding with backing焊剂垫焊wel

9、ding with flux backing窄间隙焊narrow-gap welding强制成形焊enclosed welding脉冲电弧焊pulsed are welding电弧点焊arc spot welding螺柱焊stud welding热风焊hot gas welding高能焊high grade energy welding固态焊接solid-state welding单面焊双面成形one-side welding with back formation焊接条件welding condition焊接工艺参数welding parameter极性polarity正接electrode

10、 negative/straight polarity反接electrode positive/reversed polarity运条方式manipulation of electrode焊接电流welding current焊接电流增加时间welding current upslope time焊接电流衰减时间welding current downslope time电流密度current density短路电流short circuit current脉冲电流pulse level/pulse current level脉冲电流幅值pulse current amplitude基值电流b

11、ackground level脉冲频率pulse frequency脉冲焊接电流占空比duty cycle of pulse duration电弧电压arc voltage再引弧电压reignition voltage焊接速度welding speed行走速度rate of travel/travel speed送丝速度wire feed rate线能量heat input/energy input热输入heat input预热preheat后热posthea焊后热处理posweld heat treatment/postheat treatment预热温度preheat temperatur

12、e层间温度interpass temperature焊接终了温度finishing temperature后热温度postheating temperature焊丝伸出长度wire extension弧长arc length熔化速度melting rate熔化时间melting time熔化系数melting coefficient熔敷速度rate of deposition/deposition rate熔敷系数deposition coefficient熔敷效率deposition efficiency损失系数loss coefficient飞spatter飞溅率spatter loss

13、coefficient融合比fusion ratio稀释dilution稀释率rate of dilution合金过度系数transfer efficiency/recovery (of an element)坡口groove坡口面groove face坡口面角度angle of bevel (英国)/ bevel angle (美国)坡口角度included angle(英国)/groove angle(美国)坡口高度groove depth钝边root face钝边高度thickness of root face/width of root face根部间隙root gap(英国)/roo

14、t opening (美国)根部半径root radius/groove radius根部锐边root edge卷边高度height of flange卷边半径radius of flange单面坡口single groove双面坡口double groove坡口形式groove type I形坡口square groove V形坡口single V groove Y形坡口single V groove with root face双Y形坡口double Vgroove with root face带钝边U形坡口single U groove带钝边双U形坡口double U groove VY

15、形坡口single compound angle groove带钝边J形坡口single J groove带钝边双J形坡口double J groove单边V形坡口single bevel groove双V形坡口double V groove不对称双V形坡口 asymmetric double V groove双单边V形坡口 double bevel groove/K groove带垫板V形坡口 V groove with backing/ single V groove with backing喇叭形坡口flare groove锁底坡口single bevel groove with bac

16、king locked坡形板边 tapered edge焊缝 weld接逢 seam焊缝符号 welding symbol焊缝金属 weld metal填充金属 filler metal熔敷金属 deposited metal焊缝表面weld face/ face of weld焊缝背面 back of weld焊缝轴线axis of weld焊缝尺寸 size of weld焊缝宽度weld width/ width of weld焊缝长度 weld length/ length of weld焊缝有效长度 effective length of weld焊缝厚度 throat depth/

17、 throat thickness焊缝计算厚度theoretical throat焊缝实际厚度actual throat熔深penetration/ depth of penetration焊缝成形appearance of weld焊缝成形系数form factor of weld余高 reinforcement/ excess weld metal背面余高root reinforcement削平焊缝flush weld/ weld machined flush对接焊缝butt weld角焊缝fillet焊脚leg/ fillet weld leg角焊缝断面形状profile of fill

18、et weld平形角焊缝flat fillet凸形角焊缝convex fillet weld凹形角焊缝concave fillet weld角焊缝凹度concavity侧面角焊缝side fillet weld/ fillet weld in parallel shear正面角焊缝front fillet weld/ fillet weld in normal shear立角焊缝fillet weld in the vertical position横角焊缝fillet weld in the horizontal position平角焊缝fillet weld in the flat pos

19、ition斜角焊缝oblique fillet weld连续焊缝continuous weld断续焊缝intermittent weld连续角焊缝continuous fillet weld断续角焊缝intermittent fillet weld交错断续角焊缝staggered intermittent fillet weld并列断续角焊缝chain intermittent fillet weld端接焊缝edge weld卷边焊缝flanged edge weld塞焊焊缝plug weld纵向焊缝longitudinal weld横向焊缝transverse weld环行焊缝girth w

20、eld/ circumferential weld螺旋形焊缝spiral weld/ helical weld密封焊缝seal weld承载焊缝strength weld联系焊缝connective weld定位焊缝tack weld焊道bead/ run/ pass焊波ripple焊根weld root/ root of weld焊趾weld toe/ toe封底焊道sealing run (after making main weld)/ back weld打底焊道backing weld (before making main weld)/ back weld根部焊道root pass/

21、 root run填充焊道filling bead盖面焊道cosmetic bead/ cover pass回火焊道temper bead/ annealing bead熔透焊道penetration bead焊层 layer焊接接头welded joint接头形状joint geometry等强匹配接头equalmatching weld joint低强匹配接头undermatching weld joint超强匹配接头overmatching weld joint接头根部root of joint对接接头butt joint I形对接接头square butt joint V形对接接头si

22、ngle V butt joint U形对接接头single U butt joint J形坡口接头single J butt joint双V形对接接头double V butt joint双单边V形对接接头double bevel butt joint/ K groove butt joint带钝边U形对接接头double U butt joint带钝边J形坡口接头double J joint角接接头corner joint T形接头T joint斜T形接头inclined T joint十字接头cruciform joint/ cross-shaped joint三联接头joint amo

23、ng three members搭接接头lap joint套管接头muff joint/ sleeve joint双盖板接头double strapped joint盖板接头strapped joint端接接头edge joint卷边接头flanged edge joint锁底对接接头lock butt joint斜对接接头oblique butt joint混合接头mixed joint/ composite joint有间隙接头open joint无间隙接头closed joint焊接电弧welding arc电弧形态arc shape电弧物理行为arc physics behaviour

24、引弧striking arc引弧电压striking voltage电弧气氛arc atmosphere阴极cathode热阴极hot cathode冷阴极cold cathode阴极斑点cathode spot阴极区cathode region阴极区电场强度intensity of the electric field in the cathode region阴极压降cathode drop阳极anode阳极斑点anode spot斑点压力spot pressure阳极区anode region阳极区电场强度intensity of the electric field in the an

25、ode region阳极压降anode drop弧柱arc column/ arc stream弧柱压降voltage drop in arc column弧柱电位梯度potential gradient in the arc column弧焰arc flame弧心arc core硬电弧forceful arc/ hard arc软电弧soft arc旋转电弧rotating arc脉冲电弧pulsed arc脉冲喷射电弧pulsed spray arc起皱现象puckering phenomena起皱电弧puckering arc起皱临界电流 puckering critical curre

26、nt间接电弧 indirect arc压缩电弧 compressive arc磁控电弧 magnetic controlling arc电弧力 arc force电磁力 electromagnectic force电磁收缩效应 pinch effect电弧飘移 wandering of arc电弧稳定性 arc stability电弧静特性 static characteristic of arc电弧动特性 dynamic characteristic of arc最小电压原理 principle of minimum voltage电弧挺度arc stiffness电弧偏吹 arc blow

27、磁偏吹 magnetic blow阴极清理作用 cleaning action of the cathode电弧自身调节 arc self-regulation挖掘作用 digging action极性效应 polarity effect熔滴 droplet熔滴比表面积 specific surface of droplet熔滴过渡metal transfer过度频率 transition frequency 粗滴过渡globular transfer; drop transfer短路过渡short circuiting transfer喷射过渡spray transfer旋转喷射过渡 rot

28、ating spray transfer脉冲喷射过渡 pulsed spray transfer爆炸过渡 explosive transfer渣壁过渡 flux wall guided transfer熔池 molten pool 沸腾状熔池 boiling molten pool弧坑crater熔渣slag渣系 slag system渣系相图 slag system diagram碱性渣 basic slag酸性渣 acid slag碱度 basicity酸度 acidity长渣 long slag短渣 short slag粘性熔渣 viscous slag氧化物型熔渣 oxide melt

29、ing slag盐型熔渣 salt melting slag盐-氧化物型熔渣 salt-oxide melting slag熔渣流动性 fluidity of the slag; slag fluidity熔渣solidified slag多孔焊渣 porous slag玻璃状焊渣 vitreous slag自动脱落焊渣 self-releasing slag脱渣性 slag detachability焊接设备 welding equipment; welding set焊机 welding machine; welder电焊机 electric welding machine; electr

30、ic welder焊接电源 welding power source焊接热循环 weld thermal cycle焊接温度场 field of weld temperature; weld temperature field准稳定温度场 quasi-stationary temperature field焊接热源 welding heat source点热源 point heat source线热源 linear heat source面热源 plane heat source瞬时集中热源 instantaneous concentration heat source热效率 thermal

31、efficiency 热能集中系数 coefficient of heat flow concentration峰值温度 peak temperature瞬时冷却速度 momentary cooling rate冷却时间 cooling time置换氧化 substitutionary oxydation扩散氧化 diffusible oxydation脱氧 desoxydation先期脱氧 precedent desoxydation扩散脱氧 diffusible desoxydation沉淀脱氧 precipitation desoxydation扩散氢 diffusible hydrog

32、en初始扩散氢 initial diffusible hydrogen 100残余扩散氢 diffusible hydrogen remained at 100残余氢 residual hydrogen去氢 dehydrogenation去氢热处理 heat treatment for dehydrogenation脱硫 desulphurization脱磷 dephosphorization渗合金 alloying微量合金化 microalloying一次结晶组织 primary solidification structure二次结晶组织 secondary solidification

33、structure联生结晶 epitaxial solidification焊缝结晶形态 solidification mode in weld-bead结晶层状线 ripple多边化边界 polygonization boundary结晶平均线速度 mean solidification rate针状铁素体 acicular ferrite条状铁素体 lath ferrite侧板条铁素体 ferrite side-plate晶界欣素体 grain boundary ferrite; polygonal ferrite; pro-entectoid ferrite 粒状贝氏体 granular

34、 bainite板条马氏体 lath martensite过热组织 overheated structure魏氏组织 Widmannst?tten structure M-A组元 martensite-austenite constituent焊件失效分析 failure analysis of weldments冷裂判据 criterion of cold cracking冷裂敏感系数 cold cracking susceptibity coefficient脆性温度区间 brittle temperature range氢脆 hydrogen embrittlement层状偏析 lame

35、llar segregation愈合 healing effect断口金相fractography断口 fracture延性断口 ductile fracture韧窝断口dimple fracture脆性断口 brittle fracture解理断口 cleavage fracture准解理断口 quasi-cleavage fracture氢致准解理断口 hydrogen-embrittlement induced沿晶断口 intergranular fracture穿晶断口 transgranular fracture疲劳断口 fatigue fracture滑移面断口 glide pla

36、ne fracture断口形貌 fracture apperance断口试验 fracture test宏观断口分析 macrofractography放射区 radical zone纤维区 fibrous zone剪切唇区 shear lip aone焊接性weldability使用焊接性 service weldability工艺焊接性 fabrication weldability冶金焊接性 metallurgical weldability热焊接性 thermal weldability母材 base metal; parent metal焊接区 weld zone焊态 as-weld

37、ed (AW)母材熔化区 fusion zone半熔化区 partial melting region未混合区 unmixed zone熔合区 bond area熔合线 weld junction (英);bond line (美)热影响区 heat-affected zone (HAZ)过热区 overheated zone粗晶区 coarse grained region细晶区 fine grained region过渡区 transition zone硬化区 hardened zone碳当量 carbon equivalent铬当量 chromium equivalent镍当量 nick

38、el equivalent舍夫勒组织图 Schaefflers diagram德龙组织图 Delongs diagram连续冷却转变图(CCT图)continuous cooling transformation裂纹敏感性 cracking sensibility焊接裂纹 weld crack焊缝裂纹 weld metal crack焊道裂纹 bead crack弧坑裂纹crater crack热影响区裂纹 heat-affected zone crack纵向裂纹 longitudinal crack横向裂纹 transverse crack微裂纹 micro-crack; micro-fis

39、sure热裂纹 hot crack凝固裂纹 solidification crack晶间裂纹 intercrystalline crack穿晶裂纹 transcrystalline crack多边化裂纹 polygonization crack液化裂纹 liquation crack失延裂纹 ductility-dip crack冷裂纹 cold crack延迟裂纹 delayed crack氢致裂纹 hydrogen-induced crack焊道下裂纹 underbead crack焊根裂纹 root crack焊趾裂纹 toe crack锯齿形裂纹 chevron cracking消除应

40、力处理裂纹 stress relief annealing crack (SR crack)再热裂纹 reheat crack焊缝晶间腐蚀 weld intercryctalline corrosion刀状腐蚀 knife line attack敏化区腐蚀 weld decay层状撕裂 lamellar tearing焊接性试验 weldability裂纹试验 cracking test IIW裂纹试验 IIW cracking test Y形坡口裂纹试验 slit type cracking test分块形槽热裂纹试验 segmented circular groove cracking t

41、est H形裂纹试验 H-type cracking test鱼骨形裂纹试验 fishbone cracking test指形裂纹试验 finger (cracking) test T形裂纹试验 Tee type cracking test环形槽裂纹试验 circular-groove cracking test可调拘束裂纹试验 varestraint test BWRA奥氏体钢裂纹试验 BWRA cracking test for austenitie steel 圆棒裂纹试验 bar type cracking test; round bar cracking test里海裂纹试验 Leh

42、igh restraint cracking test圆形镶块裂纹试验 circular-path cracking test十字接头裂纹试验 cruciform cracking testZ向窗口拘束裂纹试验 Z-direction window type restraint cracking test G-BOP焊缝金属裂纹试验 G-BOP weld metal crack test巴特尔焊道下裂纹试验 Battelle type underbead cracking test U形拉伸试验 U-tension test缪雷克期热裂纹试验 Murex hot cracking test菲斯

43、柯裂纹试验 FISCO (type) cracking test CTS裂纹试验 controlled thermal severity拉伸拘束裂纹试验(TRC试验)tensile restraint cracking test刚性拘束裂纹试验(RRC试验)rigid restraint cracking test插销试验 implant test 薄板焊接裂纹试验 Tigamajing thin plate cracking test焊道纵向弯曲试验 longitudinal-bead test柯麦雷尔弯曲试验 Kommerell bead bend test肯泽尔弯曲试验 Kinzel t

44、est缺口弯曲试验 notch bend test热朔性试验 hot-ductility test热影响区冲击试验 impact test of HAZ热影响区模拟试验 synthetic heat-affected zone test最高硬度试验 maximum hardness test落锤试验 NRL (Naval Research Laboratory)测氢试验 Hydrogen test焊接材料welding consumables电极electrode熔化电极consumable electrode不熔化电极nonconsumable electrode钨电极tungsten el

45、ectrode焊丝welding wire. Welding rod实心焊丝solid wire渡铜焊丝copper-plating welding wire自保护焊丝self-shielded welding wire药芯焊丝flux-cored wire复合焊丝combined wire堆焊焊丝surfacing welding rod填充焊丝filler wire焊条electrode/ covered electrode焊芯core wire药皮coating (of an electrode)/ covering (of an electrode)涂料coating flux/coa

46、ting material造气剂gas forming constituents造渣剂slag forming constituents合金剂alloying constituent脱氧剂dioxidizer稳弧剂arc stabilizer粘接剂binder水玻璃water glass 水玻璃模数modules of water glass酸性焊条acid electrode高钛型焊条high titania (type) electrode钛钙型焊条lime titania type electrode钛铁矿形焊条ilmenite type electrode氧化铁型焊条iron oxid

47、e type electrode/ high iron oxide type electrode高纤维素型焊条high cellulose (type) electrode石墨型焊条graphite type electrode碱性焊条basic electrode/ lime type covered electrode低氢型焊条low hydrogen type electrode高韧性超低氢焊条high toughness super low hydrogen electrode奥氏体焊条austenitic electrode铁素体焊条ferritic electrode不锈钢焊条st

48、ainless steel electrode珠光体耐热钢焊条pearlitic heat resistant steel electrode低温钢焊条low temperature steel electrode/ steel electrode for low temperature铝合金焊条aluminum alloy arc welding electrode铜合金焊条copper-alloy arc welding electrode铜芯铸铁焊条cast iron electrode with steel core 纯镍铸铁焊条pure nickel cast iron electr

49、ode球墨铸铁焊条electrode for welding spheroidal graphite cast iron铸芯焊条electrode with cast core wire镍基合金焊条nickel base alloy covered electrode蒙乃尔焊条Monel electrode纯铁焊条pure iron electrode渗铝钢焊条alumetized steel electrode高效率焊条high efficiency electrode铁粉焊条iron powder electrode底层焊条backing welding electrode深熔焊条deep penetration electrode重力焊条gravity electrode立向下焊条electrode for vertical down position welding节能焊条saving energy electrode水下焊条underwater welding elec

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